DoorSticker.jpg
126317 hits | 89.47 KB | Posted: 7/14/03
Vehicle Certification (VC) Sticker
(typically on the rear edge of the driver's door of 4-door models, or the rear of the driver's door opening below the beltline of 2-door models)
IF THE IMAGE IS TOO SMALL, click it.
[url=http://www.fourdoorbronco.co...
(Posted in: Diagrams)

DLC EEC-IV.jpg
108226 hits | 34.58 KB | Posted: 9/18/05
Diagnostic Link Connectors for EEC-IV processors ('84-95).
'84-86 (red) located on R wheelwell near starter relay.
'87-95 (black or gray) located under L hood hinge under EEC TEST cover. (WPT-743 & WPT-352)
'94-96 Bronco - do not confuse with RED 4WA...
(Posted in: Diagrams)

FDM.jpg
58548 hits | 54.36 KB | Posted: 1/20/06
FDM & Fuel Pressure
IF THE IMAGE IS TOO SMALL, click it.
Maximum fuel pressure is obtainable at WOT or the vacuum hose removed from the fuel pressure regulator.

The FDM connector shown is for '94-96; '90-93 use the older connector (WPT454) that moun...
(Posted in: '90-96 Fuel Pump System)

SparkWireRoute94-up_5L.jpg
55667 hits | 56.88 KB | Posted: 1/2/07
Spark Plug Wire Routing for '94-up 5.0L & all 5.8L
For other TSBs, check here.

[url=https://www.supermotors.net/registry/media/72380][img]https://www.supermotors.net/getfile/72380/thumbnail/plu...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Distributor92-96.JPG
53915 hits | 107.81 KB | Posted: 10/30/10
Distributor '92-96 (smallblock V8 shown; 4.9L similar)
IF THE IMAGE IS TOO SMALL, click it.
Smallblock distributors use Hold-Down Clamp Motorcraft DZ410
V8s use Motorcraft Distributor (5.8L) DA2065; [u...
(Posted in: Diagrams)

Cluster Front.jpg
49448 hits | 43.19 KB | Posted: 7/26/03
Because I was sick of fighting the speedo cable & plastic gears, and since I had already swapped in an '87-96 rear axle with ABS sensor (DY1123, F85Z-9E731-AB), I decided to convert my old '80-86 mecha...
(Posted in: PSOM)

TSB95-15-11PIPStall.jpg
48181 hits | 55.91 KB | Posted: 1/2/07
TSB 95-15-11 Hesitation, Stumble, Stall, Miss, No Start, No Spark

ISSUE: '93-95 light truck vehicles with 4.9L, 5.0L, 5.8L, or 7.5L gas engines may exhibit various driveability symptoms, such as no start, no spark, hesitation/stumble/stall/miss and/...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

SparkWireRoute87-93_5L.jpg
47194 hits | 67.69 KB | Posted: 1/2/07
Spark Plug Wire Routing for '87-93 5.0L
For other TSBs, check here.

[url=https://www.supermotors.net/registry/media/72380][img]https://www.supermotors.net/getfile/72380/thumbnail/plugwires50l.j...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

SteeringColumn92up.JPG
40516 hits | 100.24 KB | Posted: 1/13/09
'92-up Steering Column exploded
IF THE IMAGE IS TOO SMALL, click it.

Items #19 (F7DZ7361A, F7DZ7R264AA) & 25 (1F1Z7212AA or F3TZ7212A) are known to break...
(Posted in: Steering Column)

ColumnTilt Exploded.jpg
38643 hits | 48.55 KB | Posted: 7/14/03
'80-91 Tilt Column Exploded

Replacing the actuators is a PITA, even though the parts are cheap & easy-to-find at parts stores for ~$20ea. Call your local used car lots & independent repair shops for the number of a local steering column specialist....
(Posted in: Diagrams)

Relays1.JPG
38356 hits | 79.09 KB | Posted: 4/21/07
This is a common problem in all pre-'92 EFI F-series & Broncos. These Ford-style relays (BROWN socket = EEC power; GREEN socket = fuel pump) are notorious for causing intermittent failures in the EEC & fuel pumps. Yesterday, this EEC PWR relay deci...
(Posted in: Phase 3)

ShifterCableAdjustments.JPG
38156 hits | 56.35 KB | Posted: 9/18/06
Shift Cable Adjustment
BEFORE BEGINNING, inspect items #26, 27, 28, & 34 in this diagram for looseness:
[url=https://www.supermotors.net/registry/media/701936][/url...
(Posted in: Diagrams)

Fuses94Gas.JPG
38082 hits | 67.44 KB | Posted: 10/31/10
94 Bronco & F-series Fuses
IF THE IMAGE IS TOO SMALL, click it.

I goofed - fuse H is a MAXI.

See also:
http://w...
(Posted in: Diagrams)

PSGearBox.JPG
37944 hits | 91.8 KB | Posted: 5/7/07
Ford Integral Power Steering Gear Box

See also:
. [url=http://www.supermotors.net/registry/2742/77493-4][img]h...
(Posted in: Diagrams)

VacLinesEFI.JPG
37616 hits | 93.51 KB | Posted: 11/6/11
Typical EFI Vacuum Lines (V8 shown; I6 similar)
IF THE IMAGE IS TOO SMALL, click it.
NOT SHOWN: brake booster hose & check valve, or pre-'93 vacuum cruise servo
To find leaks, use ~3' of garden hose or a mechanic's stethoscope:

[url=https://www.supe...
(Posted in: Diagrams)

D44IFS HD.jpg
37112 hits | 82.01 KB | Posted: 7/14/03
Dana 44IFS-HD Exploded (Twin Traction Beam, TTB)
ERROR: 3220 is the LH shaft assembly

See also:
What's the DIFF?
[url=http://www2.dana.com/expertforms/demenu.aspx]Dana Axle Expe...
(Posted in: Diagrams)

5.8L right.jpg
36094 hits | 82.3 KB | Posted: 10/2/04
V8 Engine Bay
IF THE IMAGE IS TOO SMALL, click it.

. [url=https://www.supermotors.net/registry/medi...
(Posted in: General Purpose Pics)

SteeringColumn92.JPG
36083 hits | 48.94 KB | Posted: 10/14/07
'92-up Steering Column Disassembly

See this diagram for a list of all parts.


1. Disconnect battery gro...
(Posted in: Steering Column)

MLPS.JPG
35954 hits | 91.81 KB | Posted: 8/17/03
The OLD design Manual Lever Position Sensor / Transmission Range sensor, from a Grand Marquis

Before buying cheap aftermarket parts, check for [url=http://owner.ford.com/servlet/ContentServer?pagename=Owner/Page/ServiceCouponsPage]coupons & service ...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

StarterExploded.jpg
35012 hits | 39.92 KB | Posted: 1/27/06
Starter, (Late) Permanent Magnet Gear Reduction (PMGR)
IF THE IMAGE IS TOO SMALL, click it.

Motor Diameter: 3 in.
Current Draw Under Normal Load: 140-200A
Current Draw Under Maximum Load: 800A
Current Draw Under No Load: 60-80A
Normal Engine Cran...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

SecondaryAir.JPG
34351 hits | 40.61 KB | Posted: 12/3/07
Secondary Air Injection system consists of a belt-driven Air Pump, single or dual AIR Diverter valve(s), an AIR Bypass valve, and AIR Bypass solenoids, air silencer/filter, Powertrain Control Module and connecting wires and vacuum hoses. The Belt-Dri...
(Posted in: Diagrams)

E4OD_Exploded.JPG
34066 hits | 102.87 KB | Posted: 7/22/07
E4OD Exploded
IF THE IMAGE IS TOO SMALL, click it.

1 Converter Assembly 7902
2 Plug Converter Drain 1/8â??x27NPT 87650-S2
3 Shaft Input 7017
4 Seal Front Pump Support 7L323
5 Seal Front Pump E9TP-7A248-AA superceded by E9TZ-7A248-B
6 Bushing Front P...
(Posted in: Diagrams)

E4ODSolenoidCharts.jpg
33591 hits | 53.06 KB | Posted: 1/25/09
E4OD Controls & Solenoids (4R70W similar)
IF THE IMAGE IS TOO SMALL, click it.

Powertrain Control Module (PCM) 12A650
[url=https://www.supermotors.net/registry/media/892730][img]https://www.supermotors.net/getfile/892730/thumbnail/eecconnectors.jpg[...
(Posted in: Diagrams)

BW1356ManShift.jpg
33537 hits | 84.33 KB | Posted: 10/2/05
BW 1356 Manual (F1TA-7A195-EA) Exploded (shown with optional PTO plate)
IF THE IMAGE IS TOO SMALL, click it.

1 7045 Shaft Nut (163-203Nm, 120-150 lb-ft)
2 7B368 Output Shaft Yo...
(Posted in: Diagrams)

Cluster Back.jpg
33311 hits | 44.57 KB | Posted: 7/26/03
This shows most of the modifications I had to make to put the new gauges into the old cluster, and the circuit mods for the EFI engine. The PSOM is wired totally independently.


This film circuit is built for a tachometer, and a tach is installed.
...
(Posted in: PSOM)

SensorValues.JPG
32281 hits | 58.05 KB | Posted: 2/13/07
Sensor & Actuator Testing Values
IF THE IMAGE IS TOO SMALL, click it.
Resistance (Ohms) is measured with the device DISconnected (so the key doesn't need to be ON). Voltage is measured with the circuit complete & key in RUN, as during normal operati...
(Posted in: Diagrams)

50LExploded.jpg
30813 hits | 113.08 KB | Posted: 4/10/08
5.0L Exploded
IF THE IMAGE IS TOO SMALL, click it.
Automotive Terms & Abbreviations

Bore x Stroke: 4.00 x 3.00
Oil Pressure @ 190°F 2KRPM: 275-413kPa (40-60psi)
[url=https://www.s...
(Posted in: Diagrams)

FSA01M05FuelCrossFlow.jpg
30763 hits | 49.86 KB | Posted: 6/17/09
FSA 01M05 Fuel Cross-Flow
Check the Ford website &/or the NHTSA to see if your VIN is affect...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

BattStartWire92-96.JPG
30280 hits | 98.54 KB | Posted: 9/29/10
'92-96 Battery & Starter Wiring
IF THE IMAGE IS TOO SMALL, click it.

1 Cable Assembly 14B060
2 Cable Assembly (Lightning) 14B060
3 To Heated Oxygen Sensor for 5.0L/5.8L Under 8500, 4.9L, 5.8L (Lightning), and 7.5L F-450 Only
4 Bolt 56558-S 26-34 N-m...
(Posted in: Diagrams)

FuelFittings.JPG
30245 hits | 34.94 KB | Posted: 3/20/07
Quick-Disconnect Fittings
IF THE IMAGE IS TOO SMALL, click it.

The fittings at the '92-up fuel filter seem to be problematic for most people (including me) and I couldn't find any good diagrams, so I've made this.

Step 1: For the best chance of get...
(Posted in: '90-96 Fuel Pump System)

D44IFSusp.jpg
30235 hits | 87.41 KB | Posted: 10/18/05
Dana 44 IFSuspension (TTB), basically the same as the 2WD TIB.
IF THE IMAGE IS TOO SMALL, click it.
#1 & 28 are 1/2"
#9, 17, 22, & 26 are 1 1/8"
#30, 33, & 35 are 18mm hex driven; shock absorber lower bolt similar to N605704S439 or N605704S...
(Posted in: Diagrams)

DSC00061.JPG
30044 hits | 68.28 KB | Posted: 12/28/07
Looking pretty clean for 188,000 miles.
(Posted in: December 2007)

Alternator3Gvr.JPG
29417 hits | 65.74 KB | Posted: 12/31/10
3G (Ford 3rd-Generation Alternator) Voltage Regulator F1DZ10C359A Motorcraft GR821 (similar to 2G)

[url=https://www.supermotors.net/registry/media/892595][img]https://www.supermotors.net/getfile/892595...
(Posted in: Diagrams)

5.8L left.JPG
29085 hits | 123.96 KB | Posted: 7/10/03
V8 Vacuum lines (same as 5.0L)

. [url=https://www.supermotors.net/registry/media/624513][img]https:...
(Posted in: General Purpose Pics)

ParkingBrakeCables.jpg
28422 hits | 54.56 KB | Posted: 1/21/06
Parking Brake Cables ('92-96)
IF THE IMAGE IS TOO SMALL, click it.

Park/e-brake switch Standard DS3398

View Y has been revised - see the TSB linked below.

1 Control Assembly 2780
2 2 Nut M8 x 1.25 H...
(Posted in: Brakes & Hubs)

Fuel Lines 95 Bronco.jpg
28294 hits | 83.55 KB | Posted: 9/14/05
Fuel Lines 95 Bronco (all EFI similar)
IF THE IMAGE IS TOO SMALL, click it.
Supply (pressure) lines are blue; return lines are gray.

Same as '90-96 single tank gas (& '97 over 8500GVWR)

To temporarily or permanently convert a '90-up 2-tank truck to...
(Posted in: '90-96 Fuel Pump System)

HeaterHose50L.JPG
28156 hits | 88.23 KB | Posted: 5/3/07
Heater Hose Routing for 5.0L
Reversing the heater core hoses ( 8 ) AT THE HEATER CORE will not cause any problems, and may help remove debris from the heater core.
To bypass a leaking heater core, disconnect the supply (lower, hot) hose at the engine...
(Posted in: Diagrams)

TGMotorWiring.JPG
27851 hits | 61.24 KB | Posted: 12/4/08
Tailgate Motor Wiring '92-95 (other years similar)
IF THE IMAGE IS TOO SMALL, click it.
The 2 Purple wires & Bk/Wh between C205 (firewall) & C418 (rear frame) are in the frame harness.

[url=http://www.supermotors.net/registry/media/930158][img]http:...
(Posted in: Tailgate Tech)

IAC Cutaway.jpg
27712 hits | 81.72 KB | Posted: 8/4/05
IAC solenoid valves
Key off, IAC solenoid disconnected, resistance through the IAC pins should be between 6.0 and 13.0 ohms. Resistance from either pin to the case should be greater than 10Kohms.
NOTE: Due to diode in solenoid, place DVOM(plus) lead...
(Posted in: Diagrams)

EGRTubesV8.JPG
27664 hits | 93.96 KB | Posted: 9/20/10
Replace with
(Posted in: Diagrams)

FuelPressureGauge.JPG
27406 hits | 73.98 KB | Posted: 9/18/10
Fuel Pressure Gauge
A Sears/Craftsman gauge costs $35-55, but many parts stores will loan/rent tools like this for a deposit. To check pressure while driving, the gauge should be positioned so it's visible, but the driver should not WATCH the gauge. ...
(Posted in: '90-96 Fuel Pump System)

RABS Components 92.jpg
27119 hits | 71.26 KB | Posted: 1/13/06
RABS Components ('87-89 similar)
IF THE IMAGE IS TOO SMALL, click it.

The RABS TEST CONNECTOR location indicated may only apply to '92-up; earlier trucks have it beside the e-brake pedal.
Rear axle [url=https://www.amazon.com/dp/B001H1MQFI]ABS sens...
(Posted in: Brakes & Hubs)

Wiring84.JPG
26778 hits | 67.6 KB | Posted: 3/15/09
Wiring Diagram for '84 Bronco & F-series (gas).
IF THE IMAGE IS TOO SMALL, click it.

Similar to '80-91 Bronco & F-series (gas).

See also:
http://www.revbase.com/BBBMotor/Wd

[url=http://www.supermotors.net/registry/media/849725][img]http://www.supe...
(Posted in: Diagrams)

Engine Exploded Complete.jpg
26304 hits | 104.47 KB | Posted: 1/2/05
Exploded 4.6L 2V Complete

1 Bolt N806155-S2
2 Fuel Charging Wiring 9D930
3 Accelerator Cable Bracket 9723
4 Bolt N804394-S8M
5 Fuel Injection Supply Manifold 9F792
6 Fuel Injector (8 Req'd) 9F593
7 Nut N806178-S2
8 Water Hose Connection 859...
(Posted in: Diagrams)

FuelFlow.JPG
26259 hits | 39.46 KB | Posted: 10/14/12
'84-96 fullsize Ford truck EFI Fuel Flow
IF THE IMAGE IS TOO SMALL, click it.

. [url=https://www.supermotors...
(Posted in: '90-96 Fuel Pump System)