Carb1bbl.jpg
20318 hits | 68.51 KB | Posted: 11/19/05
1bbl Carburetor for 300ci I6
IF THE IMAGE IS TOO SMALL, click it.

Common problems include:
1) it's a carburetor
2) because of the design of the intake manifold (log), it's impossible to get the correct mixture to all the cylinders; 3&4 will always b...
(Posted in: Diagrams)

AC System Function.jpg
20315 hits | 44.6 KB | Posted: 7/24/05
A/C System Function
IF THE IMAGE IS TOO SMALL, click it.

The compressor (4) pulls low-temp./press. refrigerant vapor (11) from the accumulator (3) and raises its pressure & temperature. As it flows through the condenser ( 8 ), the refrigerant's hig...
(Posted in: Diagrams)

DLCjumper.JPG
20267 hits | 53.2 KB | Posted: 4/17/11
This is a cheap & easy upgrade to any EEC-IV vehicle: a simple jumper wire twisted into the harness behind the DLC makes pulling codes or triggering the fuel pump relay quick & convenient. Scratch the terminal identifications into the plastic connec...
(Posted in: General Purpose Pics)

TailgateLatchPickup.JPG
20151 hits | 74.18 KB | Posted: 2/12/07
Pickup Tailgate Latch & Hinge
IF THE IMAGE IS TOO SMALL, click it.

1 Clip 382929-S
2 Link 43868
3 Bumper 44482
4 Nut (11mm) and Washer Assembly N621906-S43M
5 Roller 430B58
6 Tailgate 40702
7 Insert 430B44
8 Screw (T50) N804563-S100
9 Tailgate Suppo...
(Posted in: Diagrams)

FSA89S76FuelLine.jpg
19797 hits | 91.32 KB | Posted: 1/25/07
The NAPA / Wix filter number that includes the O-ring for the reservoir is 3268. See also:
. [url=http://www.sup...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

RecircLine.JPG
19553 hits | 51.24 KB | Posted: 11/9/09
If MAX A/C only blows out the defrost registers, or if it switches to defrost during hard acceleration, or if the doors move after the engine is shut off, this vacuum line (to the recirculate motor) is the reason. The white plastic is far more susce...
(Posted in: General Purpose Pics)

IgSwLogic.JPG
19473 hits | 72.98 KB | Posted: 10/17/10
Ignition Switch Logic Tables '80-96
IF THE IMAGE IS TOO SMALL, click it.
The early '80-91 switch is on the LEFT; the later '92-up is on the RIGHT.

'80-91 Motorcraft SW2472
Battery - Y - 37
Accy1 - Bk/L...
(Posted in: Diagrams)

07Wire.JPG
19392 hits | 60.77 KB | Posted: 1/28/06
Trace the Transmission Control Switch (TCS) wire from the shift lever to its connector, & disconnect it..

The bright yellow wire is from the clock spring. Bright yellow wiring covers are an industry standard to indicate SRS (airbag) wiring.

This p...
(Posted in: Steering Column)

Switch-SenderV8.JPG
19294 hits | 74.2 KB | Posted: 11/15/09
Oil Pressure Switch to Sender
IF THE IMAGE IS TOO SMALL, click it.

Swapping from a factory oil pressure switch to a factory-style sender causes the factory oil pressure gauge to actually work instead of behaving like an idiot light. Ford (and some ...
(Posted in: '87-96 Instruments, Low Fuel Light, Oil Pressure)

FusibleLinkRepair.JPG
19281 hits | 80.11 KB | Posted: 10/12/10
Fusible Link Wire Repair

Ford - - - - - - Standard
- - - - - - - - - - Orange - - - - 22ga. - 0.35mm
Blue - - - - - - Gray - - - - - - 20ga. - 0.5mm
Brown/Red - Blue - - - - - - 18ga. - 0.8mm
Orange - - - - Black - - - - - 16ga. - 1.0mm
Green - - -...
(Posted in: Diagrams)

TSB85-05-26ClutchDiag.jpg
19087 hits | 81.58 KB | Posted: 4/20/09
TSB 85-05-26 Hydraulic Clutch Diagnosis '83-86 ONLY

SYSTEM FEATURES:
* The hydraulic release system is self-adjusting. The slave cylinder has an internal spring which extends the piston against the release lever, provides a "no lash" condi...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

MaintSched92.JPG
18981 hits | 140.51 KB | Posted: 10/26/10
1992 Gasoline Light Truck Maintenance Schedule (essentially the same as all '88-96 F150s & Broncos, and some others)
IF THE IMAGE IS TOO SMALL, click it.
[url=http://www.fordservicecontent.com/Ford_Content/catalog/owner_guides/96bromg1e.pdf]'96 Bronc...
(Posted in: Diagrams)

DLC96BroncoC201.jpg
18866 hits | 35.24 KB | Posted: 2/1/05
OBD-II test connector (Motorcraft WPT615) located under glove box for '96 Bronco with EEC-V processor. For code info, see:
https://www.obd-codes.com/trouble_codes/

[url=http://www.supermotors.net/reg...
(Posted in: Diagrams)

SelfTestSwitch.JPG
18777 hits | 109.61 KB | Posted: 1/26/12
Self-Test Switch for '87-95 EEC-IV vehicles.
IF THE IMAGE IS TOO SMALL, click it.

Not all lighted switches are suitable for this mod. Note that the switch shown is technically a DPST with a shared common terminal, and one pole (terminal #1) wire...
(Posted in: Diagrams)

Flange.JPG
18754 hits | 115.77 KB | Posted: 7/21/03
The '87-up ABS sensor (DY1123, F85Z-9E731-AB) bolt is like the rear cover bolts: 13mm hex head @ 25-30 lb-ft. The sensor's resistance should be 800-1400 Ohms across the pins, and more than 10K Ohms fro...
(Posted in: 8.8" Axle)

PSOM.jpg
18661 hits | 54.89 KB | Posted: 11/25/03
PSOM diagram for '96 Bronco. '93-95 Bronco similar.
http://www.revbase.com/BBBMotor/Wd

CHECK SPEED INPUT SIGNAL

NOTE: Only wiring harness end of connector is to be probed.
* Connect Rotunda Digital Volt-Ohmmeter 014-00407 or equivalent to Pin 4 (s...
(Posted in: PSOM)

SecondaryAir50L.jpg
18646 hits | 53.01 KB | Posted: 10/9/05
'87-95 5.0L Secondary Air

Before madly ripping out all the emissions systems on your vehicle, read this article.

[url=http://www.supermotors.net/registry/media/589...
(Posted in: Diagrams)

SenderOilPress.jpg
18637 hits | 33.27 KB | Posted: 1/15/06
Oil Pressure Sender (Ford EOAZ9278A/MotorCraft SW1547B,SW873B, Standard PS60, NAPA OP6091, BWD S334)
IF THE IMAGE IS TOO SMALL, click it.

The old-style oi...
(Posted in: '87-96 Instruments, Low Fuel Light, Oil Pressure)

P1010088.JPG
18502 hits | 64.06 KB | Posted: 7/27/05
(Posted in: after SAS, flex pics and misc.)

Fittings.JPG
18470 hits | 67.51 KB | Posted: 3/22/05
Close up of tank fittings
(Posted in: Air Bags and Tank)

AirFilters.JPG
18387 hits | 82.78 KB | Posted: 9/18/10
'87-96 Air Cleaners Motorcraft FA1046 K&N 33-2023
IF THE IMAGE IS TOO SMALL, click it.

Top 2 are MAP (speed-density) '87-95; bottom 2 are MAF '94-96.
Le...
(Posted in: Diagrams)

DiffBuilt.JPG
18304 hits | 114.91 KB | Posted: 7/21/03
The guts of a common open differential.

For info about tone ring (E7TZ4B409B) damage, see this caption:
[url=http://www.supermotors.net/registry/media/76023][img]http://www.supermotors.net/getfile/7602...
(Posted in: 8.8" Axle)

StarterWiringOld.JPG
18265 hits | 81.36 KB | Posted: 8/25/11
Early Starter Wiring ('87-91 similar)
IF THE IMAGE IS TOO SMALL, click it.

10655 - Battery (Group 65)
11002 - Starter motor
11450 - Starter relay (E9TZ-11450-B)
12581 - Wiring harness, starter relay to alternator & fuse block
14300 - Cable, battery ...
(Posted in: Diagrams)

Distributor87-91.JPG
18222 hits | 72.95 KB | Posted: 10/30/10
Distributor '87-91, Open Bowl, External Push-Start ICM (Gray)

The distributor-mounted TFI-IV Ignition Control Module (ICM) is known to suffer from overheating, and commonly fails. A special (but cheap) tool is required to change it, and the distrib...
(Posted in: Diagrams)

DCP_2146.JPG
18009 hits | 84.85 KB | Posted: 4/2/04
Underhood toolbox, just move washer bottle to front, shift jack handle
(Posted in: Underhood toolbox)

HeaterHose58L.JPG
17986 hits | 97.8 KB | Posted: 5/3/07
Heater Hose Routing for 5.8L


Reversing the heater core hoses ( 8 ) AT THE HEATER CORE will not cause any probl...
(Posted in: Diagrams)

SecondaryAir58L.jpg
17931 hits | 72.07 KB | Posted: 10/9/05
'87-95 5.8L Secondary Air

Before madly ripping out all the emissions systems on your vehicle, read this article.

[url=https://www.supermotors.net/registry/media/58...
(Posted in: Diagrams)

Relays.JPG
17772 hits | 47.88 KB | Posted: 11/28/11
Starter Relays
The new style is a direct replacement for, AND a significant improvement on, the old one (E9TZ-11450-B).

See also:
[url=https://www.supermotors.net/registry/media/1036620][img]https://www.supermotors.net/getfile/1036620/thumbnail/sw19...
(Posted in: Diagrams)

Vacuum 93 5.8L.JPG
17767 hits | 59.43 KB | Posted: 7/14/03
Vacuum Routing '93 5.8L



For the label specific to YOUR vehicle, click [url=http://www.motorcraftservice.c...
(Posted in: Diagrams)

M5ODR2 exploded.JPG
17675 hits | 70.03 KB | Posted: 10/13/10
Mazda M5OD-R2 Exploded
IF THE IMAGE IS TOO SMALL, click it.

M5OD-R2 TRANSMISSION GEAR RATIOS (according to this page):
1 - 3.90 : 1
2 - 2.25 : 1
3 - 1.49 : 1
4 - 1.00 : 1
5 - 0.80 : 1
R - 3.39 : 1...
(Posted in: Diagrams)

Oil Temp Range.jpg
17643 hits | 50.34 KB | Posted: 10/30/05
******The chart above is for 1990s oil. The TSB below refers to MODERN genuine Ford/MC oil only.********
TSB 02-1-9 ENGINE OIL - RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS - GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY
Publication D...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Dshafts&Ujoints.jpg
17623 hits | 52.83 KB | Posted: 1/25/06
Driveshafts & U-joints
IF THE IMAGE IS TOO SMALL, click it.

To check u-joints while the d'shaft is installed, set the e-brake, shift to N, and see how far you can rotate the t-case output back&forth WITHOUT moving the rear axle yoke/companion flange...
(Posted in: Diagrams)

DSC05323.JPG
17577 hits | 86.19 KB | Posted: 11/13/08
(Posted in: Misc 6)

FPconnectors.JPG
17561 hits | 103.38 KB | Posted: 7/19/09
Early EFI Fuel Pump Connectors C441 (WPT-454) used through '93. '94-96 use the same wire colors, but a smaller round gray inline connector.

[url=https://www.supermotors.net/registry/media/766463][img]https://www.supermotors.net/getfile/766463/thumb...
(Posted in: '90-96 Fuel Pump System)

Brake Line Components.jpg
17491 hits | 66.65 KB | Posted: 1/13/06
Brake Lines for RABS Trucks
IF THE IMAGE IS TOO SMALL, click it.

The two middle sections (showing the Union) & the bottom Right view apply to all '80-96 1/2-tons, EXCEPT the [url=https://www.amazon.com/dp/B001H1MQFI]ABS sensor (DY1123, F85Z-9E731-A...
(Posted in: Brakes & Hubs)

BedBoltsPU.JPG
17472 hits | 63.35 KB | Posted: 1/4/07
Pickup Bed Bolts are not available new, but can be replaced by the newer design bolts (either genuine Ford or cheap aftermarket).

[url=https://www.supermotors.net/registry/media/1169577][img]https://www.supermotors.net/getfile/1169577/thumbnail/bedb...
(Posted in: Diagrams)

Wiring73-74aPwrDstb.JPG
17268 hits | 91.5 KB | Posted: 10/2/11
'73-74 Bronco Power Distribution
IF THE IMAGE IS TOO SMALL, click it.

Repair Locations Grid:


Improved, cor...
(Posted in: Tech Diagrams)

Cruise Vacuum 92V8.jpg
17254 hits | 83.32 KB | Posted: 1/30/05
92 Cruise V8

See also:
. [url=http://www.supermotors.net/vehicles/registry/media/185339][img]ht...
(Posted in: Diagrams)

Love_that_flex!_[2].JPG
17241 hits | 49.55 KB | Posted: 6/30/03
(Posted in: Paulsen Rd.)

HubLockAuto95up.jpg
17200 hits | 71.88 KB | Posted: 1/2/06
3-screw Warn Automatic Hub Locks (F6TZ-1K105-AA)

Regarding part #3: I think the double-lip faces INboard (toward the diff) so that if pressure is higher OUTside the hub (deep water), the double-lip wil...
(Posted in: Brakes & Hubs)

Rock Crawler 016.jpg
17149 hits | 64.5 KB | Posted: 12/28/08
(Posted in: RC Bronco Rock Crawler)

TorqueConverter00.jpg
17102 hits | 63.97 KB | Posted: 5/7/05
Torque Converter Cutaway 4R70W

Torque Converter Operation Test

This test verifies that the torque converter clutch control system and the torque converter are operating correctly.
1. Carry out Quick Test with scan tool. For additional informat...
(Posted in: Diagrams)

NP435.jpg
17067 hits | 97.44 KB | Posted: 5/22/07
Rebuilding the New Process 435
IF THE IMAGE IS TOO SMALL, click it.



IDENTIFICATION
Ford & Chrysler 4-speed manua...
(Posted in: NP-435 Swap)

RivetReplacement.jpg
17042 hits | 50.79 KB | Posted: 11/1/05
Rivet Replacement with Bolts
For other TSBs, check here.

TSB 97-4-7 FRAME - RIVET REPLACEMENT WITH BOLTS

Publication Date: FEBRUARY 17, 1997

LIGHT TRUCK:
1980-1996 BRONCO
1980-1997 ECONO...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

02Cylinder.JPG
16996 hits | 45.41 KB | Posted: 1/28/06
To do any work inside the column: first, remove the lock cylinder by turning the key to RUN, then pressing the release button through the access hole in the lower shroud. Then pull the lock cylinder out.

Be careful not to accidentally turn the key ...
(Posted in: Steering Column)