OJ00.JPG
1478 hits | 60.88 KB | Posted: 8/13/11
This belonged to my neighbor, but he moved out of town & abandoned it at his parents' house for a few years. I bought it from him in 2021.
IF THE IMAGE IS TOO SMALL, click it.
(Posted in: Snowflake)

OJ0.JPG
1226 hits | 95.24 KB | Posted: 8/13/11
This belonged to my neighbor, but he moved out of town & abandoned it at his parents' house for a few years. I bought it from him in 2021.
IF THE IMAGE IS TOO SMALL, click it.
(Posted in: Snowflake)

thumbnail_IMG_5943.jpg
49 hits | 62.72 KB | Posted: 1/23/24
(Posted in: 2018 PIU Grafton CO Black)

SpareUnderbed.JPG
5803 hits | 85.8 KB | Posted: 11/11/11
Pickup Spare Tire Carriers
IF THE IMAGE IS TOO SMALL, click it.

. [url=http://www.supermotors...
(Posted in: Diagrams)

Hayneses.jpg
26062 hits | 24.52 KB | Posted: 10/28/06
This red one is a VERY old edition (#880), perfect for '80-86 trucks. It includes many older diagrams not found in later editions. For '87-96 trucks, a [url=http://matveynator.ru/f/95a5b03dea0e72ac31566bc78c7dc009.pdf]red cover that goes to '96[/ur...
(Posted in: General Purpose Pics)

LincolnTellYourTech.JPG
2179 hits | 44.34 KB | Posted: 11/8/08
Tell Your Technician
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Only the cover is different for Ford & Mercury.

http://www.fleet.ford.com/partsandservice/owner-manuals/

Before Starting
Efficient diagnosis must take place in an organized manner with a pl...
(Posted in: Manuals & Pamphlets (Scanned))

WiperMotorTesting.jpg
22169 hits | 43.02 KB | Posted: 7/17/05
Wiper Motor Testing '92-up
IF THE IMAGE IS TOO SMALL, click it.

W - Lo
DB/O - Hi
Y/R - Ground (motor)
Bk - Ground (park)
Bk/Pk - Position
DG - Power (park)

NOTE: The ground wire test at the top is only for motors that DO NOT RUN normally.
The motor...
(Posted in: Diagrams)

WipeWash92-96.jpg
3684 hits | 67.73 KB | Posted: 12/24/16
'92-96 Wiper/Washer Circuits
IF THE IMAGE IS TOO SMALL, click it.

See also:
. [url=https://www.supermo...
(Posted in: Diagrams)

2.jpg
3437 hits | 86.38 KB | Posted: 11/13/04
Technical Service Bulletin 96-20-11 (supersedes TSBs 90-17-06 & 95-14-09A) Instruction Sheet 6661, P.2
________________________________________________________
If the wire is accidentally cut, then splice using butt splice or equivalent, and wrap wit...
(Posted in: 96-20-11 Bronco Roof Cracks)

20200930_171859.jpg
510 hits | 106.4 KB | Posted: 9/10/21
This modern graphite combination gasket is the only exhaust gasket I'd use on any Ford engine. V8s use NO ex.man. gasket.
(Posted in: Stuck Valves)

Motor Open.JPG
9135 hits | 54.99 KB | Posted: 11/29/04
If the window doesn't move while the motor is turning, it's likely that the bushings inside the motor gear have disintegrated. To change or repair the motor drive gear, remove the phillips screw and then the seal plate to expose the gear.

Never fil...
(Posted in: Tailgate Tech)

IMG_20240112_083943909.jpg
91 hits | 80.5 KB | Posted: 1/13/24
A mystery 3 prong female plug under the dash near the fuse block and e-brake release. Don't know what this is for, but would like to know.
(Posted in: Items)

Fuel Injector Specs.jpg
8708 hits | 40.7 KB | Posted: 10/26/05
Fuel Injector PNs & Specs
IF THE IMAGE IS TOO SMALL, click it.

See also:
. [url=http://www.supermotors.ne...
(Posted in: '90-96 Fuel Pump System)

FuelInjectorsCutaway.jpg
11327 hits | 33.07 KB | Posted: 11/19/05
Fuel Injector Types
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TSB 98-9-9 Fuel Injector Testing Information

Publication Date: MAY 11, 1998

FORD:
1992-1994 TEMPO
1992-1997 PROBE, THUNDERBIRD
1992-1998 CROWN VICTORIA, ESCORT, MUSTANG, TAURUS

LINCOLN-...
(Posted in: '90-96 Fuel Pump System)

TSB90-02-04DRI.jpg
7057 hits | 75.92 KB | Posted: 4/20/09
TSB 90-02-04 Deposit-Resistant Injectors
TSB 93-15-07 Deposit-Resistant Injector ID Chart

Publication Date: January 17, 1990

FORD: 1990 TAURUS, TEMPO
LINCOLN-MERCURY: 1990 CONTINENTAL, SABLE, TOPAZ
LIGHT TRUCK: 1990 BRONCO, E-150, E-250, F-150, F-2...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Fuel Injector Cutaway.jpg
11497 hits | 62.61 KB | Posted: 3/19/05
Fuel Injector Cutaway

The fuel injector nozzles are electro-mechanical devices which both meter and atomize fuel delivered to the engine. The injectors are mounted in the lower intake manifold and are positioned so that their tips direct fuel just a...
(Posted in: Diagrams)

SenderOilPress.jpg
18737 hits | 33.27 KB | Posted: 1/15/06
Oil Pressure Sender (Ford EOAZ9278A/MotorCraft SW1547B,SW873B, Standard PS60, NAPA OP6091, BWD S334)
IF THE IMAGE IS TOO SMALL, click it.

The old-style oi...
(Posted in: '87-96 Instruments, Low Fuel Light, Oil Pressure)

BattBrands.jpg
818 hits | 98.33 KB | Posted: 7/19/20
Battery Brands

Choose wisely. A few extra dollars up front can be a lot cheaper in the long run. The top 2 are the best batteries for the money. ~$120 (in 2020, during sales) with an 8-year warranty, the first 3 of which are free-replacement. Th...
(Posted in: Solder-On Battery Terminals)

BodyMtL1c.JPG
1923 hits | 123.83 KB | Posted: 5/4/12
After a few days of soaking, I hammered the bolt tip to help loosen the threads, and then warmed them up with a propane torch just short of setting the oil & rubber on fire. These large-jaw [url=https://www.amazon.com/dp/B00004SBB1]Vise Grip 12L3[/u...
(Posted in: Body Mounts)

BodyMtL1d.JPG
1713 hits | 99.62 KB | Posted: 5/4/12
With the top washer held by the large-jaw Vise Grip 12L3, it's easy to concentrate on the bolt. I started working it back & forth VERY slightly, and adding oil to the top. Eventually, it began turning...
(Posted in: Body Mounts)

BodyMtL1e.JPG
1677 hits | 93.39 KB | Posted: 5/4/12
When the section of rusted threads cleared the washer's threads, much of the oil dumped out, so be prepared for it. Add more to rinse the threads clean, and push the bolt down from the top while turning to re-engage the good threads.
Large-jaw [url=...
(Posted in: Body Mounts)

BodyMtL1f.JPG
1602 hits | 104.81 KB | Posted: 5/4/12
The top section is much easier, but keep the threads wet with penetrating oil.
Large-jaw Vise Grip 12L3

[url=http://www.supermotors.net/registry/media/194329][img]http://www.supermotors.net/getfile/194...
(Posted in: Body Mounts)

BodyMtL1h.JPG
1580 hits | 90.45 KB | Posted: 5/4/12
Although the bolt & lower insulator look 100 years old, the upper insulator (on the frame perch) & shell (in the large-jaw Vise Grip 12L3) look nearly new.

[url=http://www.supermotors.net/registry/medi...
(Posted in: Body Mounts)

BodyMtL1i.JPG
1586 hits | 123.03 KB | Posted: 5/4/12
Despite the severe rust, this hardware can be reused to install new insulators; preferrably polyurethane. After more cleaning, coat the threads with anti-seize, and paint or undercoat the frame perch to slow future rust. Primer/seal the body mount ...
(Posted in: Body Mounts)

BodyMtR1b.JPG
1613 hits | 132.69 KB | Posted: 5/4/12
It's warmed up & ready to go...
Large-jaw Vise Grip 12L3

. [ur...
(Posted in: Body Mounts)

Extract.jpg
400 hits | 75.94 KB | Posted: 2/5/22
Bolt Extraction
IF THE IMAGE IS TOO SMALL, click it.

A bolt that shears off inside a lower mount may be extracted by screwing it out through the nut (AFTER soaking with penetrating oil, and some beating to break up the rust).
(Posted in: Body Mounts)

Backups.jpg
276 hits | 43.2 KB | Posted: 2/5/22
Backups
IF THE IMAGE IS TOO SMALL, click it.

When working alone, it's convenient to have a backup that doesn't need to be held - particularly on the #4 positions.
Large-jaw Vise Grip 12L3
Hex-jaw [url...
(Posted in: Body Mounts)

Cables.JPG
3580 hits | 101.42 KB | Posted: 7/21/03
I don't remember what I was trying to show with this, but the foreground is the sway bar end link bushings (blue poly from DayStar) and my hand is on an e-brake cable that's NOT routed per the TSB revision.
(Posted in: 8.8" Axle)

CompanionFlange.JPG
5055 hits | 93.67 KB | Posted: 7/21/03
The hanging companion flange is for an Explorer, and its bolt pattern is slightly smaller than that of the F150/Bronco flange (221369) which takes a [url=https://www.amazon.com/dp/B00DOI9GFK]51330X U-jo...
(Posted in: 8.8" Axle)

DiffBuilt.JPG
18332 hits | 114.91 KB | Posted: 7/21/03
The guts of a common open differential.

For info about tone ring (E7TZ4B409B) damage, see this caption:
[url=http://www.supermotors.net/registry/media/76023][img]http://www.supermotors.net/getfile/7602...
(Posted in: 8.8" Axle)

Repair Bearing.JPG
4763 hits | 54.97 KB | Posted: 5/28/05
Repair bearing (National RP6408) for 8.8" axle. They don't last, and I don't recommend using them. It's less work & hassle to just do it right using the normal [url=https://www.amazon.com/dp/B000BZADS...
(Posted in: 8.8" Axle)

BearingRemover.jpg
3600 hits | 76.89 KB | Posted: 5/20/07
A three-jaw inside puller on a slide hammer (OTC 4579) will usually work, but it's not the best style of puller for these bearings (Timken 6408). A toggl...
(Posted in: 8.8" Axle)

SlideHammerToggle.JPG
3576 hits | 93.19 KB | Posted: 8/18/07
This tool makes quick work of pulling semi-float wheel bearings (Timken 6408). The OTC PN that fits this axle is 7496A.
(Posted in: 8.8" Axle)

ToneRing.JPG
3910 hits | 40.24 KB | Posted: 9/8/08
The tone ring (E7TZ4B409B) can be removed & replaced with the ring gear installed if the index tooth can be located. It may be obscured by grime, but a sharp pick should hang in the notch enough to ID ...
(Posted in: 8.8" Axle)

BW1356ManEx.jpg
3874 hits | 90.34 KB | Posted: 12/24/16
BW1356 Exploded, manual shift, early (rear yoke)
IF THE IMAGE IS TOO SMALL, click it.

See also:
. [url=https://ww...
(Posted in: Diagrams)

Clusters92ofc.jpg
698 hits | 64.22 KB | Posted: 3/23/21
Instrument Cluster Bezel comparison between an original '92 F250 gas 2WD bezel (bottom), a new Ford '92-93 Instrument Cluster Bezel (F4TZ-15044D70-A) (middle), and a [url=https://www.amazon.com/dp/B088L...
(Posted in: '87-96 Instruments, Low Fuel Light, Oil Pressure)

ACControls9296.JPG
15060 hits | 54.74 KB | Posted: 5/3/07
Air Conditioning Controls for '92-96 A/C
IF THE IMAGE IS TOO SMALL, click it.
'80-86 & late-'88-91 work similarly.

OFF

In the OFF position, all doors are in the vacuum-applied position with the exception of the PANEL door. The blower & compressor c...
(Posted in: Diagrams)

RecircLine.JPG
19682 hits | 51.24 KB | Posted: 11/9/09
If MAX A/C only blows out the defrost registers, or if it switches to defrost during hard acceleration, or if the doors move after the engine is shut off, this vacuum line (to the recirculate motor) is the reason. The white plastic is far more susce...
(Posted in: General Purpose Pics)

SiliconeVac.jpg
3189 hits | 55.28 KB | Posted: 6/11/16
Instead of relying on the antique hard-plastic vacuum lines or new vulcanized rubber, I collected several colors of 3mmIDx8~9mmID color-matched silicone tubing from eBay. It won't harden, melt, crack, tear, or degrade from UV. Black is usually ~$0.50...
(Posted in: New Parts)

RearTank.jpg
285 hits | 48.96 KB | Posted: 2/11/21
Of course, while the bed was off, I checked the rear tank. Of course, its pickup screen (shower head) was in pieces inside the tank. But unlike the big midship tank, I could see the pieces & get most o...
(Posted in: Bed & Fuel Tanks)

SwingawaysExploded.JPG
6945 hits | 69.91 KB | Posted: 11/7/11
Swingaway Spare Tire Carrier Types '78-96
IF THE IMAGE IS TOO SMALL, click it.

Specific year ranges are approximate.

FOTZ-1432-A Carrier frame '80-86
F2TZ-1433-A Carrier frame '90-96 (1432)
EOTZ-1478-A Hinge, upper '80-86
EOTZ-1479-A Hinge, lower '...
(Posted in: Diagrams)

SwingStrikeSleeve90-96.jpg
167 hits | 40.88 KB | Posted: 1/29/22
Type 3 Swingaway Strike Sleeve Dimensions
IF THE IMAGE IS TOO SMALL, click it.

At the upload date, new replacements are NOT available.

[url=https://www.supermotors.net/registry/media/894887][img]https://www.supermotors.net/getfile/894887/thumbnail/...
(Posted in: General Purpose Pics)

20190713_201645.jpg
122 hits | 79.71 KB | Posted: 7/13/19
I knocked the rear lugs out of the hubs and polished the flanges. But these new lug studs are not the same as the originals - their shoulder is longer. I'm not sure if they'll have to be returned yet...

IF THE IMAGE IS TOO SMALL, click it.

For de...
(Posted in: Brakes)

20190714_105039.jpg
211 hits | 93.86 KB | Posted: 7/14/19
This is not only a result of the same neglect that caused the brakes & hub locks not to work - it's also a cause of some of the problems. All that water in the fluid is rusting out not only the master cylinder (which is being replaced), but also the...
(Posted in: Brakes)

BlowerRepairs.jpg
476 hits | 37.2 KB | Posted: 1/26/22
Blower Repairs
IF THE IMAGE IS TOO SMALL, click it.

Occasionally, the blower needs maintenance that's not mentioned in the manual. The squirrel cage needs to be washed (to remove dirt, fungus, mold, hair, lint, etc. that may cause imbalance); the ev...
(Posted in: General Purpose Pics)