HubCaps.jpg
3910 hits | 69.35 KB | Posted: 7/10/03
Various hub caps & parts

The caps with black centers were actually used from '95-96 only. '94-earlier got red-center caps.
The 2 black caps are plastic. I don't think they were used after ~'84. All the later ones are chromed pot metal.

[url=http...
(Posted in: Spare Parts)

CenterCapScrews.JPG
2489 hits | 52.93 KB | Posted: 11/30/06
Center Cap Screws

. [url=https://www.supermotors.net/registry/media/1170244][img]https://www.supermotors.net/getf...
(Posted in: Spare Parts)

20180424_ADMburn.jpg
1256 hits | 71.55 KB | Posted: 4/24/18
At almost 180Kmi, the ADM has been screeching intermittently, and it stunk. It has apparently been trying to burn its protective fuse for a while, but not succeeding. I can't tell yet if it's strictly an internal failure, or if it was triggered by ...
(Posted in: Junker)

BrakeGreaseF.JPG
2289 hits | 134.84 KB | Posted: 10/24/14
After cleaning to the bare metal, brake grease goes at each white pointer, including inside each slide pin boot. DO NOT apply grease to any location in a quantity that could contaminate the friction surfaces. A thin film is sufficient.

[url=https:...
(Posted in: Brakes & Hubs)

06Greases.JPG
4286 hits | 101.54 KB | Posted: 5/1/12
Brake Greases

After cleaning...

. [url=https://www.supermotors.net/registry/media/1123767][img]https://www....
(Posted in: Brakes & Hubs)

Brake_rear_drum.jpg
2724 hits | 75.65 KB | Posted: 11/13/17
'78-96 F150/Bronco Drum Brake Components & Lubrication
IF THE IMAGE IS TOO SMALL, click it.
The springs are shown in their actual OE colors. Grease is shown pink. Do not allow anything (especially grease) to contaminate the friction surfaces.

[url...
(Posted in: Brakes & Hubs)

DrumPads.jpg
51 hits | 33.06 KB | Posted: 3/25/24
Drum Shoe Pads
IF THE IMAGE IS TOO SMALL, click it.

An often overlooked area that requires servicing is the backing plate pads that support the brake shoes. The brake shoe shown in the illustration has three tabs. The shoe is pulled against the back...
(Posted in: Brakes & Hubs)

48Interior2.JPG
3496 hits | 107.72 KB | Posted: 5/9/14
RV mirror is wired up; radio & CB are working; carpet & trim are done; hands-free mic is above the mirror; phone caddy works great; so do the grab handles. I just gotta add USB power, buy & install the...
(Posted in: Build)

FuelTankB.jpg
203 hits | 80.09 KB | Posted: 3/16/24
'92-96 Bronco Fuel Pump & Level Wiring
IF THE IMAGE IS TOO SMALL, click it.

Tank connectors & pinouts are shown here:

[url=https://www.supermotors.net/registry/media/1164369_1][img]https://www.supermotors.net/getfile/1164369/thumbnail/pumpconnector...
(Posted in: '90-96 Fuel Pump System)

BrakeDrum.JPG
11374 hits | 91.62 KB | Posted: 11/10/11
1/2-ton Drum Brake Parts
IF THE IMAGE IS TOO SMALL, click it.



Chock the front tires, support the axle, remove...
(Posted in: Brakes & Hubs)

SpeakerTerminals.jpg
58 hits | 58.13 KB | Posted: 3/24/24
Speaker Terminals
IF THE IMAGE IS TOO SMALL, click it.

Instead of splicing aftermarket wires or terminals onto the truck harness, soldering the old original speakers connectors onto the new replacement speakers makes more sense.
(Posted in: Radio)

Gas Chardon Oil1.jpg
75 hits | 99.92 KB | Posted: 3/24/24
Getting Gas at Chardon Oil in Painesville Ohio. I'm filling up with e-0 (ethanol free, pure gas) Today it was $4.89 a gal. usually about 93 Octane. March 24, 2024, Palm Sunday, temp about 40* f. dry roads.
(Posted in: Photos)

FuelVaporHose.jpg
1307 hits | 78.48 KB | Posted: 3/15/19
Bronco Tank Vapor Hose

It takes slightly more than a foot to connect the steel vapor line on the frame to the rollover valve on the tank of '80-96 Broncos. If the hose is too short it can break the rollover valve. The valve for 5.8L trucks costs o...
(Posted in: '90-96 Fuel Pump System)

Side Remove 3.JPG
5485 hits | 78.33 KB | Posted: 7/13/03
With 2 sides of the gasket out, the assembly comes up & rearward.

If the gaskets are clean, and a little silicone grease is applied to their inner lips & grooves, and to the outboard face of the fiberglass lip they go onto, it's very easy to reinsta...
(Posted in: Camper Shell & Sliding Side Windows)

Side Remove 1.JPG
7551 hits | 68.2 KB | Posted: 7/13/03
This is where I prefer to start removing the side windows. Some silicone spray lube between the rubber & paint makes it easier, but don't use any petrochemical or penetrating oil. Break all the rubber free from the paint (inside & out) before begin...
(Posted in: Camper Shell & Sliding Side Windows)

ConsoleBench.jpg
88 hits | 90.01 KB | Posted: 2/19/24
Bench Seat Cupholder Consoles
IF THE IMAGE IS TOO SMALL, click it.

See also:

(Posted in: Seats & Belts)

Pad.JPG
5898 hits | 60.08 KB | Posted: 5/17/07
This pad is used to protect the tailgate paint from the rubber bumper on the bottom of the swingaway tire carrier. The pad is adhesive, and the pins keep it from sliding when the truck bounces. Applying teflon dry lube (TDL) or silicone grease will...
(Posted in: Tailgate Tech)

SwingawayPad.jpg
102 hits | 59.75 KB | Posted: 3/21/24
Swingaway Bump Pad
IF THE IMAGE IS TOO SMALL, click it.

Rather than drilling holes in a replacement tailgate to keep the original pad in-place, UHMWPE or [url=https://www.amazon.com/dp/B00823JFM6]PTFE ...
(Posted in: Tailgate Tech)

GlowPlugs1.jpg
659 hits | 104.4 KB | Posted: 1/30/20
Because the 2 Ford valve cover gaskets (VCGs) & 4 under-valve-cover harnesses (UVCHs) are so expensive, and because I think the integrated design is super...
(Posted in: First Fixes)

13vHoles.JPG
1105 hits | 100.11 KB | Posted: 4/28/12
The silicone is so strong (even at this age) that it's hard to separate the plate without destroying the glass. And after cutting all this away, I discovered there's also some double-sided foam tape in the middle. The driver's glass doesn't use tap...
(Posted in: Side Mirrors)

Prepped.jpg
101 hits | 38.47 KB | Posted: 3/19/24
New Tailgate Shell Prep
IF THE IMAGE IS TOO SMALL, click it.

New shells (which all come from the same Taiwanese factory, so don't pay more to get one from any particular supplier) don't have holes for the swingaway spare, inside carpet ('94-96 on...
(Posted in: Tailgate Tech)

WiperJ.JPG
909 hits | 122.95 KB | Posted: 5/29/14
J-hook Wiper Arms (original black paint)
IF THE IMAGE IS TOO SMALL, click it.

Sandblasted & painted arms also available.
(Posted in: Spare Parts)

CamperTrimTan92b.jpg
264 hits | 84.94 KB | Posted: 7/11/20
'92-96 Bronco Mocha Camper Trim Set (5 pieces)

Mocha pushpins and C-pillar trim are NOT included, but available.

For installation, see this:
[url=http://www.supermotors.net/registry/media/282491][img]http://www.supermotors.net/getfile/282491/thumbn...
(Posted in: Spare Parts)

Kit1.jpg
246 hits | 50.1 KB | Posted: 12/4/21
Copy of Ford Child Seat Tether Kit (which is NLA) with backup nut plates specifically-shaped for Bronco floor corrugations
IF THE IMAGE IS TOO SMALL, click it.

See also:
[url=https://www.supermotors.net/registry/media/1163541_1][img]https://www.supe...
(Posted in: Spare Parts)

PSOMs23ca.jpg
112 hits | 97.07 KB | Posted: 1/30/24
'92-96/7 PSOMs (as of April '23)
IF THE IMAGE IS TOO SMALL, click it.

Prices are based on miles & condition. I have cleaned some of these, but all are tested working.

Read this page for programming & diagnosis:
[url=https://www.supermotors.net/regi...
(Posted in: Spare Parts)

TGTrimPnls23.jpg
92 hits | 63.62 KB | Posted: 3/3/24
'92-96 Bronco Tailgate Trim Panels
IF THE IMAGE IS TOO SMALL, click it.

Ships as 68x16x6" @ 14lbs.

Fits '87-96 t/gs w/factory trim panel without any drilling.
4 holes must be drilled in '78-86 t/gs w/factory trim panel.
10 holes must be drilled in ...
(Posted in: Spare Parts)

AlignmentFrontWheels.JPG
11668 hits | 55.08 KB | Posted: 10/24/07
Front Wheel Alignment
IF THE IMAGE IS TOO SMALL, click it.

Wheel alignment measurements describe the angular orientation of the wheel/tire assembly and the steering axis. Caster, camber and toe are the three major, measurable, alignment parameters t...
(Posted in: Diagrams)

Alignment_Cam.jpg
463 hits | 84.68 KB | Posted: 1/29/22
Camber Cam Rotation Offset
IF THE IMAGE IS TOO SMALL, click it.

See also:

(Posted in: Diagrams)

HubParts Kingpin.JPG
7530 hits | 49.28 KB | Posted: 8/22/09
Kingpin Hub Parts

This diagram shows a drive flange (pale yellow) where most have a hub lock.

Ford 8.8" axle uses 10 lug studs D6AZ-1107-A ('83-00)
Dana 44IFS uses 10 lug studs D6TZ-1107-A ('83-96)
Ford TIB axle uses 10 lug studs F4UZ-1107-A (...
(Posted in: Brakes & Hubs)

CamberCamChart.JPG
2446 hits | 75.66 KB | Posted: 8/30/13
Installation & Adjustment for (Moog K80108 ) 3 1/4-degree dual-axis camber cams

. [url=https://www.superm...
(Posted in: Front Diff & Ball Joints)

SuperliftScTinset.JPG
758 hits | 93.07 KB | Posted: 3/13/13
SuperLift Off-Road Park (South side, truck version) UNofficial trail map

Before printing, click the image to make sure you have the largest version. This page is proportioned to be printed on legal paper.

Diamond ratings (black dots) are the park's...
(Posted in: Hot Springs Oct. 2011 **MAPS**)

Superlift NcTinset.JPG
713 hits | 76.48 KB | Posted: 3/13/13
SuperLift Off-Road Park (North side, truck version) UNofficial trail map

Before printing, click the image to make sure you have the largest version. This page is proportioned to be printed on legal paper.

Diamond ratings (black dots) are the park...
(Posted in: Hot Springs Oct. 2011 **MAPS**)

CamberCamMoog.JPG
6190 hits | 65.67 KB | Posted: 12/23/10
Adjustable Camber Cam

I bought a lifetime alignment from Firestone years ago, and I've gotten my money's worth. But every time they do it, they try to gouge me about $30 plus tax EACH for replacment factory-style (solid) cams. And I realized they'...
(Posted in: Build)

IFS indicator.jpg
2344 hits | 51.92 KB | Posted: 9/11/16
92-93 Inertia Fuel Shutoff Switch Reset Indicator

. [url=http://www.supermotors.net/vehicles/reg...
(Posted in: '90-96 Fuel Pump System)

FuelTanksFgas.jpg
8308 hits | 49.54 KB | Posted: 1/13/18
'92-96 (&'97 >8500GVWR) Gasoline F-series Dual Tank Switch
IF THE IMAGE IS TOO SMALL, click it.
'92-96 (& '97 >8500GVWR) Switch (Gas & Diesel) Wells SW6445 (F2TB-9A050-AB)

For Broncos:

[url=https://w...
(Posted in: '90-96 Fuel Pump System)

BJsCC.jpg
444 hits | 43.69 KB | Posted: 6/17/22
Upper Ball Joint: Ford F6TZ3V049AA, MC MCS10339, Spicer 2001257
Lower Ball Joint: Ford F6TZ3V050CB, MC MCS10253, [url=https://www.amazon.com/dp/B018OGIII2...
(Posted in: Front Diff & Ball Joints)

Collar06.JPG
873 hits | 110.14 KB | Posted: 9/3/14
Inspect all the working parts of the cylinder. If it's damaged or worn, don't waste your time trying this repair. Buy a new one and have a locksmith cut your door locks onto the new ignition key.

If the cylinder is merely gummed with minimal wear ...
(Posted in: Lock Cylinder)

Collar02.JPG
978 hits | 114.98 KB | Posted: 9/3/14
If the key-in switch is damaged, it can be discarded. This one is OK, so I removed it carefully.



New [u...
(Posted in: Lock Cylinder)

Collar03.JPG
867 hits | 103.36 KB | Posted: 9/3/14
The cylinder must be rotated back to OFF before rotating forward past START to disassemble it from its housing.

New lock cylinder set ~$70~100 (3): with black keys (2), black ignition cylinder, stainl...
(Posted in: Lock Cylinder)

Collar04.JPG
849 hits | 109.05 KB | Posted: 9/3/14
As the cylinder passes START, the cam on the end will disengage from the mating cam in the housing, and the detent springs will push the cylinder out slightly.

New lock cylinder set ~$70~100 (3): with...
(Posted in: Lock Cylinder)

Collar08.JPG
808 hits | 102.37 KB | Posted: 9/3/14
Insert the key, align the collar perfectly, mark the collar to the cylinder, and remove the key while holding the parts in alignment.

Apparently, this truck was previously driven by a blind epileptic drunk.

New [url=https://www.amazon.com/dp/B008AE...
(Posted in: Lock Cylinder)

FordIS.jpg
115 hits | 44.85 KB | Posted: 3/16/24
Instruction Sheet for Ford (StratTech) 8-cut ignition lock cylinder assembly
IF THE IMAGE IS TOO SMALL, click it.
(Posted in: Lock Cylinder)

DoorCylSwap.jpg
113 hits | 44.59 KB | Posted: 3/16/24
Door Lock Cylinder Replacement
IF THE IMAGE IS TOO SMALL, click it.

In addition to removing all wear & damage, replacing the door lock cylinders with new has the added benefit (on pre-'96 trucks) of updating the keys to the later 8-cut style, whi...
(Posted in: Lock Cylinder)

Collar13.JPG
859 hits | 105.48 KB | Posted: 9/3/14
Insert the cylinder back into the housing, aligning the cams at the inner end, then rotate the cylinder back to RUN so it can be reinstalled in the column. Push the catch pin up, insert the assembly, then turn the key to OFF to force the catch pin d...
(Posted in: Lock Cylinder)

StepRHR95.JPG
2429 hits | 77.3 KB | Posted: 4/10/11
The factory mounted the step fully below the body with a foam strip (F2TZ16536B) between them to protect the paint & prevent noise. On Broncos, the rear end wraps up into the wheel arch slightly. On Fs, the rear end wraps around the back of the cab...
(Posted in: Cab Steps)