TVCableBushing.jpg
8504 hits | 47.33 KB | Posted: 3/3/07
AODs (only) are known to have problems with TV cable adjustment, and it's often due to the original rubber bushing cracking & falling out while driving, which normally destroys the transmission in a couple of miles. But it's so common that Ford make...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Regulator.JPG
8492 hits | 58.74 KB | Posted: 11/29/04
The motor drive's shaft aligns thru the hole in the top of the regulator. If the large gear is popping off the motor gear, bend the small tab down that overhangs the regulator gear to hold it flat against the regulator chassis. Also, ensure that the...
(Posted in: Tailgate Tech)

CourtesyLamps92Bronco.jpg
8485 hits | 31.33 KB | Posted: 3/14/05
Courtesy Lamps 92 Bronco
IF THE IMAGE IS TOO SMALL, click it.

Note that '92-93 Broncos' & F-series' left front courtesy switch is a rare plastic design (Standard DS838) located at the bottom of the B-p...
(Posted in: Diagrams)

CoffeeCanOpen.JPG
8478 hits | 59.23 KB | Posted: 7/6/12
The mysterious coffee can, finally revealed. Like most, this one has rusted along the rear seam until the constant flexing due to pressure changes cracked the rear cap, allowing dirt inside, and an unrepairable vacuum leak. The fix is to swap in th...
(Posted in: General Purpose Pics)

DSCF0062.JPG
8474 hits | 54.86 KB | Posted: 1/6/05
(Posted in: LANDYOT Radius Rod Installation)

Brake Rotor Wear.JPG
8470 hits | 88.12 KB | Posted: 1/13/06
This rotor was allowed to wear completely through the inner surface, exposing the vent fins. The driver didn't notice until the caliper piston had hyperextended enough to leak fluid, resulting in NO pedal feel.

No, it's not on a Bronco. IIRC, it w...
(Posted in: Brakes & Hubs)

LatchIndicator.JPG
8463 hits | 48.95 KB | Posted: 5/20/12
Bronco Tailgate Safety Latch Light

. [url=http://www.supermotors.net/registry/media/968514][img]http://www....
(Posted in: Tailgate Tech)

PlugWireResistance.JPG
8460 hits | 42.17 KB | Posted: 5/3/12
Spark Plug Wire Testing



For push-start TVI-IV ignition system diagnosis (~'84-93 F-series/Bronco), use the...
(Posted in: Diagrams)

JackPoints86Fr.JPG
8448 hits | 85.27 KB | Posted: 10/13/10
Front Jacking Points for '86 F-series & Bronco

'80-96 similar


(Posted in: Diagrams)

bronco-4-2006_018.jpg
8437 hits | 63.51 KB | Posted: 4/25/06
12" length of 1/2" all-thread, 2.5" I.D. x0.25" thick pipe collar, 1/2" thick metal plate, 13/16" impact socket, nuts and large washers
(Posted in: axle pivot bushing tool)

TPS chart 2.jpg
8426 hits | 58.84 KB | Posted: 1/29/05
TRUCK TPS Application Chart '93-95

See this diagram for CARS:

See this diagram for testing:
[url=https://www...
(Posted in: Diagrams)

B2.JPG
8423 hits | 88.27 KB | Posted: 7/13/03
Driving Caliper Clips Out, rubber style (Ford F2TZ2C150A; MC BRCK5030)

The stainless shells of the clip have 2 catches at each end holding the clip to the steering knuckle. Use a hammer & drift to knock the outboard catches inside the groove so the...
(Posted in: Brakes & Hubs)

Trans ID & Filters.jpg
8418 hits | 63.85 KB | Posted: 3/27/05
Old Transmission Filters

See also:

. [url=http://www.supermotors.net/registry/media/762730][img]http://www.supe...
(Posted in: Diagrams)

broncorear.JPG
8397 hits | 83.27 KB | Posted: 8/17/05
(Posted in: after SAS, flex pics and misc.)

P6250037.JPG
8380 hits | 69.71 KB | Posted: 6/26/05
(Posted in: Factory Tech Valve Body install)

B21.JPG
8378 hits | 73.79 KB | Posted: 7/13/03
If the rotors (BRR56 / BRR207) are heavily scored or lipped, it will be necessary to compress the caliper with a prybar before swinging the caliper & pads off the rotor.

Always photograph or manually copy this style of axle tag before it becomes ill...
(Posted in: Brakes & Hubs)

Center Straight.JPG
8376 hits | 25.77 KB | Posted: 11/28/04
Fortunately, with the mechanism out, it's easy to straighten the bent lever. Spray it with WD-40 or flowable grease before re-installing it. If the center (top) lever doesn't rotate freely enough for the coil spring to return it, the latches can't ...
(Posted in: Tailgate Tech)

FuelTanksFgas.jpg
8351 hits | 49.54 KB | Posted: 1/13/18
'92-96 (&'97 >8500GVWR) Gasoline F-series Dual Tank Switch
IF THE IMAGE IS TOO SMALL, click it.
'92-96 (& '97 >8500GVWR) Switch (Gas & Diesel) Wells SW6445 (F2TB-9A050-AB)

For Broncos:

[url=https://w...
(Posted in: '90-96 Fuel Pump System)

Relays3.jpg
8346 hits | 79.88 KB | Posted: 4/21/07
Being careful to connect the wires to the proper terminals (using the list below), securely connect the old wires to the terminals of the new sockets. Try to keep the wires the same length so there's not a huge ratnest.

EEC PWR (brown socket)
4 - 3...
(Posted in: Phase 3)

TGSwitch5.JPG
8340 hits | 49.3 KB | Posted: 5/18/07
Tailgate Safety Switch

Y/R is NC to Pu/LG
Br/Bk (Tn/Bk) is NC to Pu/LB
When a switch is depressed by the key lever, the it opens from the Purple wire & closes to Bk/Wh.

The safety switch breaks the circuit (open) between the DOWN switch (right side...
(Posted in: Tailgate Tech)

D60&70 SF.jpg
8329 hits | 69.75 KB | Posted: 7/14/03
Dana 60 & 70 SF Exploded
The large part MISlabelled "differential gear" is actually the "differential CARRIER". The "mate gear" is AKA differential gear, or spider gear.

See also:
[url=http://www.fordf150.net/forum...
(Posted in: Diagrams)

DSCF0011.JPG
8328 hits | 57.6 KB | Posted: 8/6/03
Install the bottom mount on the shock. If you are installing Rancho RS9000's or any other type of adjustable shock, make sure you mount your dials appropriately where you can reach them from underneath the vehicle. I kept mine facing the rear.
(Posted in: Hellwig Sway Bar & shock install)

Trim Panel.JPG
8325 hits | 80.72 KB | Posted: 11/29/04
The trim panel can be removed after the access panel if the glass is rolled up out of the way. No other disassembly is needed. On '78-86, remove the 4 black phillips screws from the corners of the trim panel on its rear (outer) face. On '87-91, re...
(Posted in: Tailgate Tech)

10Plates.JPG
8324 hits | 40.88 KB | Posted: 4/6/06
$80 plus shipping by USPS Priority in the US from 38133. Each about 10" front-to-back and just over 3 ridges wide (as shown), so they'll cover a hole less than 8" long & 3 ridges wide. Includes self-drilling screws & mastic sealing tape (...
(Posted in: Bronco Fuel Pump Access Hole)

FX-15Compressor.JPG
8318 hits | 83.65 KB | Posted: 5/3/07
FX-15 Compressor

Type: swashplate with 5 double-acting axial pistons
Displacement: 10.4 CI (170cc)
Bore: 29mm
Stroke: 25.7mm
Rotation: CW
Rational Torque (no load): 10 Nm (7 ft-lb)
Oil (for R-12 Refrigerant): YN-9 (E73Z-19577-A)
System Capacity: 7 o...
(Posted in: Diagrams)

bronco-4-2006_037.jpg
8317 hits | 66.85 KB | Posted: 4/25/06
give a sharp blow with hammer, re-tighten nuts if needed
(Posted in: axle pivot bushing tool)

08Parts.JPG
8307 hits | 125.88 KB | Posted: 11/22/09
A/C System Components (late R-12 system shown)

Separate suction & discharge hoses were used until ~'92. Mid-years (~'86-90) used square-drive shutoff valves at the compressor ports. Early models ('80~84) used an automatic shutoff valve & filter i...
(Posted in: General Purpose Pics)

35test.JPG
8296 hits | 37.09 KB | Posted: 6/29/03
testing how 35s fit on the bronco with only 4" lift. they clear fine on the street just have to get it out in the desert and see what they can do
(Posted in: test fitting 35s)

PCM Inside Text.JPG
8286 hits | 78.96 KB | Posted: 7/10/03
This is what my '83 kick looks like with the '95 computer mounted in the factory '87-96 location on the '82 firewall.

See also:
[url=https://www.supermotors.net/registry/media/262703][img]https://www.supermotors.net/getfile/262703/thumbnail/inertias...
(Posted in: General Purpose Pics)

16Grinding.JPG
8284 hits | 66.85 KB | Posted: 7/20/09
Since '04-up E150 16" rims are too hard to find at a reasonable price, 16" Dodge rims can be substituted by opening the center hole to 3.45". If a lathe isn't available, the truck can be used as long as the jack stand is solid & the o...
(Posted in: 83 Bronco, Mk.1 & Mk.2)

HubNutSelfLocking.jpg
8283 hits | 22.75 KB | Posted: 1/29/05
Rare self-locking hub nut used in the late '80s. Its locking tooth in the center often gets bent inward by improper installation or removal. Make sure it protrudes enough to fully engage the slot on the spindle. If not, it will work its way loose....
(Posted in: Brakes & Hubs)

SpeedoCableTop.JPG
8276 hits | 54.5 KB | Posted: 10/13/10
Speedometer Cable Removal

Lubricate with [url=https://www.fcsdchemicalsandlubricants.com/main/product.asp?product=PTFE%20Lubricant&category=Greases]PTFE Grease only.

[...
(Posted in: Diagrams)

YorkSpeedoOil.jpg
8269 hits | 93.96 KB | Posted: 7/15/03
Speedometer Gear, York Compressor, & Oil Pressure Sender for V8



----------------------------------------...
(Posted in: General Purpose Pics)

Fusebox-Dashboard.jpg
8257 hits | 54.62 KB | Posted: 6/22/07
This diagram is for the fusebox located inside the truck, on the lower left side of the dashbaord on a '96 Bronco.
(Posted in: Misc. Bronco Information (diagrams, etc.))

52Boogers.JPG
8243 hits | 80.05 KB | Posted: 1/4/12
I don't even think MY welds are that bad! (Well, maybe...)
(Posted in: Body Donor #2)

KillSwitch.jpg
8240 hits | 38.13 KB | Posted: 1/13/06
Various wiring options for a battery kill switch like this one.

IF THE IMAGE IS TOO SMALL, click it.

The &quo...
(Posted in: Diagrams)

Relays2.jpg
8239 hits | 81.25 KB | Posted: 4/21/07
Working on ONE relay at a time, remove the terminals from the stock connector & discard it. I collected these Bosch-style sockets in junkyards, but they're available at most parts stores, from Ford, or several online suppliers like RJMInjectionTech....
(Posted in: Phase 3)

82 Bronco 1.JPG
8236 hits | 89.04 KB | Posted: 7/15/03
(Posted in: Other Vehicles)

TowAxleTrans86.JPG
8222 hits | 82.79 KB | Posted: 10/13/10
'86 Towing, Transmission, T-case, & Axle Capacities
IF THE IMAGE IS TOO SMALL, click it.



For lat...
(Posted in: Diagrams)

Slider 4.JPG
8202 hits | 58.56 KB | Posted: 7/13/03
'83 sliders in a '96 camper shell on an '82 body with a '99 Taurus dome lamp.


(Posted in: Camper Shell & Sliding Side Windows)

FanCircuit.JPG
8197 hits | 32.5 KB | Posted: 10/21/07
2-Speed Cooling Fan Circuit only allows the fans to run when the engine is running (because it's powered by the fuel pump relay), but gives the driver control (OFF) for water crossings or (ON) in case the temperature switches fail.

In this configura...
(Posted in: Diagrams)

DashWiring80-86.JPG
8185 hits | 74.67 KB | Posted: 10/12/10
'80-86 Dash Wiring Harness

The "Option Connectors" are where the courtesy lights & clock are added.

[url=http://www.supermotors.net/registry/media/1028632][/url...
(Posted in: Diagrams)

FX-10Compressor.JPG
8176 hits | 52.88 KB | Posted: 5/3/07
FX-10 Compressor

Type: swashplate with 5 double-acting axial pistons
Displacement: 10.4 CI (170cc)
Bore: 29mm
Stroke: 25.7mm
Rotation: CW
Rational Torque (no load): 13 Nm (9.6 ft-lb)
Oil (for R-134a Refrigerant): YN-12b (F2AZ-19577-AC)
Syste...
(Posted in: Diagrams)

P9290025.JPG
8174 hits | 71.66 KB | Posted: 9/29/05
Keeping tension on the belt by propping it up with a screwdriver while the alternator gets removed.
(Posted in: Alternator Replacement)

TGSwitch1.JPG
8151 hits | 50.5 KB | Posted: 5/17/07
Tailgate Window Switch

The switch is actually 2 SPDT microswitches which aren't designed to be separated from the harness. They're riveted to the casting that slips over the lock cylinder, with a cover plate on top.
(Posted in: Tailgate Tech)