HornCircuit.jpg
11600 hits | 18.22 KB | Posted: 7/14/03
'92-93 Horn Circuit w/Cruise Control

'94-96 is essentially the same, except the "sliding contact" is replaced by the airbag clock spring. In '93-96, the horn switch ground is inside the cruise servo (if equipped), or the cruise jumper.

'...
(Posted in: Diagrams)

Column1.JPG
11591 hits | 48.26 KB | Posted: 1/28/06
This steering column was used on almost every Ford/L/M product (and some imports) from the early 90s to today. Some of the bolt-on options changed over the years, but the basic column assembly is the same. The only significant change I've found is ...
(Posted in: Steering Column)

TSB95-14-11InopLamps.JPG
11587 hits | 43.94 KB | Posted: 8/6/09
TSB 94-09-12 Visor Screws
TSB 95-14-11 Dome Lamp Screws
Publication Date: JULY 17, 1995

LIGHT TRUCK: 1994-95 BRONCO, F SUPER DUTY, F-150-350 SERIES

ISSUE: Some customers may have concerns that the following features are inoperative:
* All courtesy...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

StarterRelayTypes.JPG
11580 hits | 50.7 KB | Posted: 7/3/10
Starter Relays
IF THE IMAGE IS TOO SMALL, click it.

The top 2 (late style) (E9TZ-11450-B) use parallel bolts as terminals, so the copper washer inside always touches the flat bolt heads. The others (early style) (E9TZ-11450-B) use bolts perpendicul...
(Posted in: General Purpose Pics)

FuelPumpFitting.JPG
11561 hits | 74.28 KB | Posted: 11/6/09
Wash & dry the top of the pump plate before disconnecting the lines or loosening the lock ring. Before attempting to disconnect the fuel lines, wash the dirt out and read this caption:
[url=http://www.supermotors.net/registry/media/497461][img]http:...
(Posted in: '90-96 Fuel Pump System)

SteeringColumn92-up.JPG
11539 hits | 99.14 KB | Posted: 10/6/06
'92-up Steering Column

For more info, see this album:
http://www.supermotors.net/vehicles/registry/6098/31472-4

...
(Posted in: Diagrams)

EEC954R70W5L.JPG
11539 hits | 49.81 KB | Posted: 9/10/08
HUG2 EEC-IV from '95 MAF 5.0L 4R70W (TRANS code U)
F4TF-12A650-APC


(Posted in: Spare Parts)

IMG_0101.JPG
11520 hits | 79.83 KB | Posted: 8/22/04
A little oomph from you and your brother/buddy and here's your reward... a huge rolling Ford bucket to catch rain water in. Next year a soft top is high on the priority list.
(Posted in: Top removal 101)

GearPatterns.jpg
11512 hits | 47.94 KB | Posted: 11/28/05
Gear Mesh Patterns using gear marking compound
IF THE IMAGE IS TOO SMALL, click it.



[url=http://www.fordracingpar...
(Posted in: 8.8" Axle)

Fuel Injector Cutaway.jpg
11486 hits | 62.61 KB | Posted: 3/19/05
Fuel Injector Cutaway

The fuel injector nozzles are electro-mechanical devices which both meter and atomize fuel delivered to the engine. The injectors are mounted in the lower intake manifold and are positioned so that their tips direct fuel just a...
(Posted in: Diagrams)

T-caseMechShift.JPG
11463 hits | 53.96 KB | Posted: 11/7/05
TSB 91-14-15 TRANSFER CASE - BORG WARNER 1345 - REVISED SHIFT CONTROL LEVER INSTALLATION PROCEDURE - 4X4 VEHICLES
Publication Date: 07/11/91

LIGHT TRUCK: 1990-91 F-150-350 SERIES

ISSUE: The 1990 and 1991 Shop Manuals incorrectly state that the shi...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

CruiseVacuum92Circuit.jpg
11445 hits | 70.63 KB | Posted: 3/12/07
92 Vacuum Cruise Circuit (same as '80-91, except VSS instead of PSOM)
IF THE IMAGE IS TOO SMALL, click it.



E...
(Posted in: Diagrams)

PSOM923.JPG
11445 hits | 95.52 KB | Posted: 7/17/03
PSOM '92

Note the empty pads in the lower R corner where the DIP switches would be if this was a digital-display PSOM.

[url=https://modulemechanics.com/product/f4uf-10d922-ba-replacement-lcd-for-1992-1997-ford-psom-odometer-screen-display/]New odo ...
(Posted in: PSOM)

LubePoints94.jpg
11399 hits | 59.63 KB | Posted: 3/20/05
Lube Points 94
(Posted in: Diagrams)

2002_bronco.jpg
11366 hits | 24.66 KB | Posted: 6/29/03
(Posted in: new bronco)

EngineMounts.JPG
11337 hits | 33.74 KB | Posted: 5/21/07
Engine Mounts
IF THE IMAGE IS TOO SMALL, click it.
Test engine mounts by having an assistant rev the engine slightly with the brake held firmly, alternating between 1st & Reverse, while you watch the mounts with a flashlight &/or mirror. More than 1...
(Posted in: Diagrams)

BrakeDrum.JPG
11336 hits | 91.62 KB | Posted: 11/10/11
1/2-ton Drum Brake Parts
IF THE IMAGE IS TOO SMALL, click it.



Chock the front tires, support the axle, remove...
(Posted in: Brakes & Hubs)

Hydro-Boost.jpg
11319 hits | 53.29 KB | Posted: 1/13/06
Hydro-Boost
The Bendix Hydro-Boost brake booster is a hydraulically operated brake booster powered by the power steering pump. The power steering pump provides the fluid pressure to operate both the hydraulically-powered brake booster (hydro-boost) a...
(Posted in: Brakes & Hubs)

FuelInjectorsCutaway.jpg
11314 hits | 33.07 KB | Posted: 11/19/05
Fuel Injector Types
IF THE IMAGE IS TOO SMALL, click it.

TSB 98-9-9 Fuel Injector Testing Information

Publication Date: MAY 11, 1998

FORD:
1992-1994 TEMPO
1992-1997 PROBE, THUNDERBIRD
1992-1998 CROWN VICTORIA, ESCORT, MUSTANG, TAURUS

LINCOLN-...
(Posted in: '90-96 Fuel Pump System)

5.8L TAD.jpg
11306 hits | 50.33 KB | Posted: 10/2/04
Thermactor Air Diverter valve & other components. The IAT/ACT is barely visible behind the fuel rail in the lower L.

See also:
[url=https://www.supermotors.net/vehicles/registry/media/894687][img]https://www.supermotors.net/getfile/894687/thumbnail...
(Posted in: General Purpose Pics)

Tailgate Cutaway.jpg
11287 hits | 68.86 KB | Posted: 11/29/04
Glass & Weatherbelts

The outside weatherbelt that wipes the glass (w/o defrost E0TZ9842006B, w/defrost F2TZ9842006A) is D8TZ-9841610-A and cost $24 in 1996. The inner (9841676 above) is F6TZ-9842072-AA and was $27. Use silicone spray lube on the f...
(Posted in: Tailgate Tech)

PSConnections.jpg
11248 hits | 66.77 KB | Posted: 1/15/05
Power Steering Connections
(Posted in: Diagrams)

t_P1010009.jpg
11217 hits | 36.57 KB | Posted: 7/9/03
rear end after a extra leaf was added
43 1/2 inches to top of tan molding
(Posted in: "V" code springs)

TFIdateDefective.JPG
11209 hits | 41.26 KB | Posted: 4/27/07
FSA94E52 TFI Emissions Recall
Check the Ford website &/or the NHTSA to see if your VIN is affected...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

water separator plug2 by front driveshaft.JPG
11197 hits | 46.53 KB | Posted: 2/17/04
Water seperator plug under driver side by front drive shaft 4x4
(Posted in: 6.0L PSD Water Separator drain plugs)

Console Front.jpg
11183 hits | 65.25 KB | Posted: 11/6/03
The clean interior. No holes and power everything.
(Posted in: Interior)

TGCircuit.JPG
11180 hits | 31.42 KB | Posted: 3/15/09
The Bronco tailgate window circuit is a common (Ford) polarity-reversing circuit with 2 switches. Each switch has its own power feed; the dash switch through the ignition switch (key-on only) and the tailgate key switch from the battery (always hot)...
(Posted in: Tailgate Tech)

eBcThruDims.jpg
11169 hits | 82.47 KB | Posted: 2/18/15
Provided to me by 70_Steve on ClassicBroncos.
IF THE IMAGE IS TOO SMALL, click it.

I may try to clean them up more later...

See also:
[url=https://www.super...
(Posted in: Tech Diagrams)

B37.jpg
11165 hits | 85.83 KB | Posted: 7/13/03
Wheel bearing adjusting nut (2.5-inch rounded hex) for 3-screw auto hub locks only. This nut requires so little torque to install that it can usually be removed with a screwdriver by hand. But the locking clip that slips into the inner grooves in t...
(Posted in: Brakes & Hubs)

P1200001.JPG
11163 hits | 70.5 KB | Posted: 1/21/07
[b]Ford SuperDuty V-Code Leaf Spring Installation on a 2000 Ford Excursion[/b]

[b]The Problem[/b]
It's widely known that Excursions, while sharing a similar chassis to the F-250, do not share the same leaf springs from the factory. Due to the SUV...
(Posted in: V-Code Leaf Spring Installation)

Latch & Switch.JPG
11152 hits | 68.04 KB | Posted: 11/28/04
This is the safety interlock switch Motorcraft SW5163 on the driver's latch that prevents the motor from operating with the tailgate open. Ford put it here from ~'85 until '96. Before that, it was on ...
(Posted in: Tailgate Tech)

DSCF0047.JPG
11110 hits | 87 KB | Posted: 1/6/05
(Posted in: LANDYOT Radius Rod Installation)

Bronco 4.jpg
11096 hits | 66.92 KB | Posted: 10/20/03
new 33's and grill guard
(Posted in: Random Pics 4)

AutoHubLocksOp.jpg
11083 hits | 62.14 KB | Posted: 1/1/07
Early 5-screw auto hub lock operation.

. [url=http://www.supermotors.net/registry/media/170464][img]http://...
(Posted in: Brakes & Hubs)

Vacuum 96 49.JPG
11062 hits | 59.16 KB | Posted: 7/14/03
Vacuum Routing '96 4.9L



For the label specific to YOUR vehicle, click [url=http://www.motorcraftservice.com...
(Posted in: Diagrams)

IgnitionRodTilt.JPG
11040 hits | 73.2 KB | Posted: 3/30/06
'92-up steering columns use a plastic gear rack between the lock cylinder & the ignition switch.
(Posted in: Steering Column)

ACboxIn.JPG
11038 hits | 77.3 KB | Posted: 8/25/11
'92-96 Inside A/C Box
IF THE IMAGE IS TOO SMALL, click it.

18A478 - Diverter Door, floor/defrost
18A559 - Diverter Door, panel/mix
18B545 - Blend Door, temperature
18518/19988 - early-style push/pull temperature cable

[url=http://www.supermotors.ne...
(Posted in: Diagrams)

WSTool_.jpg
11033 hits | 34.04 KB | Posted: 5/12/07
This is a cheapo version of the tool, but it's effective. Go to the NEXT several pics...

See also:
....
(Posted in: General Purpose Pics)

CoolantTempSender.jpg
11002 hits | 13.55 KB | Posted: 7/16/09
TSB 95-13-02 Erratic Temperature Sender F1SZ10884A,SW2328, or DOWY10884A

Factory temperature senders with a date code before 2774 are known to be defecti...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

TSB89-14-07TPSScrews.jpg
11001 hits | 77.23 KB | Posted: 7/31/09
TSB 89-14-07 TPS Screws
Publication Date: JULY 14, 1989

FORD: 1983-89 CROWN VICTORIA, MUSTANG, TEMPO, THUNDERBIRD
1984-89 ESCORT
1986-89 TAURUS
LINCOLN-MERCURY: 1983-89 CONTINENTAL, COUGAR, GRAND MARQUIS, MARK VII, TOPAZ, TOWN CAR
1984-87 LYNX
MER...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

P9290001.JPG
10993 hits | 79.89 KB | Posted: 9/29/05
Overview of engine compartment before the alternator install (the orange cord is an extension cord ran to the lights I have hanging under the hood of the Excursion).
(Posted in: Alternator Replacement)

Ford SuperDuty-Excursion loose ball joints.mp4
10970 hits | 1.89 MB | Posted: 9/26/05
2-part video that shows a loose lower ball joint installed and removed.

Part 1 of the video shows pulling/pushing on the steering knuckle and illustrates how a worn/loose ball joint moves in place. When a ball joint is worn out, steering is affect...
(Posted in: Ball Joint Replacement)

Stethoscope.JPG
10967 hits | 119.07 KB | Posted: 10/5/13
The easiest way to find a vacuum or exhaust leak is with a mechanic's stethoscope. Remove the hard probe (which is used for listening inside hard parts) and attach an extension if necessary. About 3' o...
(Posted in: General Purpose Pics)

StarterSolSwap.JPG
10941 hits | 63.28 KB | Posted: 5/25/11
Starter Wiring for original (swinging pole shoe) or PMGR (solenoid-type)
IF THE IMAGE IS TOO SMALL, click it.

To swap from old to new: the original (~4ga) cable is moved to the battery side (M1) of the starter relay (E9TZ-11450-B), and a new smaller...
(Posted in: Tech Diagrams)

FuelPumpConnectors.JPG
10934 hits | 66.51 KB | Posted: 11/6/09
The larger surface-mounted C441 (WPT454) was used until '93; in '94, it switched to the smaller round inline connector. (Pump side: WPT330/WPT335; Truck side: WPT111/WPT807/WPT818 )
[url=https://www.supermotors.net/registry/media/744437][img]https://...
(Posted in: '90-96 Fuel Pump System)