1992 Bronco frame.JPG
26064 hits | 69.64 KB | Posted: 9/4/06
Bronco Frame Dimensions 1992 (other years similar; '92-96 F150 similar)
IF THE IMAGE IS TOO SMALL, click it.

See also:
https://fordbbas.com/publications

[url=https://www.supermotors.net/registry/media/1171921][img]https://www.supermotors.net/getfil...
(Posted in: Diagrams)

Hayneses.jpg
25851 hits | 24.52 KB | Posted: 10/28/06
This red one is a VERY old edition (#880), perfect for '80-86 trucks. It includes many older diagrams not found in later editions. For '87-96 trucks, a [url=http://matveynator.ru/f/95a5b03dea0e72ac31566bc78c7dc009.pdf]red cover that goes to '96[/ur...
(Posted in: General Purpose Pics)

Gen 4 Diagram Belt.gif
25758 hits | 14.44 KB | Posted: 2/16/07
(Posted in: Diagrams)

EECconnectors.JPG
25745 hits | 110.46 KB | Posted: 10/20/11
'85-96 Bronco & F150 (gasoline smallblock) EEC Pinouts
IF THE IMAGE IS TOO SMALL, click it.
ERROR: '95 pin 54 should say "WOT A/C Relay (CA 4.9L)", & '96 pin 69 should say "WOT A/C Relay (4.9L)"
For trucks under 8500GVWR: '85-93 E...
(Posted in: Diagrams)

ThrottlePlug.JPG
25631 hits | 47.11 KB | Posted: 4/12/08
Throttle Plate Orifice Plug Service Installation

Some steps in the following procedure reference special tools or equipment, but reading the procedure will still be informative, and should allow proper idle speed adjustments using common tools.

[ur...
(Posted in: Diagrams)

Body Mounts.jpg
25508 hits | 61.26 KB | Posted: 4/8/05
Body Mounts for 1994 Bronco ('80-96 similar; F-series cab mounts similar)
IF THE IMAGE IS TOO SMALL, click it.

The rear 3 Bronco mounts (including upper steel shells) are 3.25"OD x 1.375"H(uppers - space between frame & body).
The front 2 Bronco mou...
(Posted in: Body Mounts)

CruiseE.jpg
25495 hits | 56.16 KB | Posted: 7/3/06
Electronic Cruise Circuit '93-04
IF THE IMAGE IS TOO SMALL, click it.

The Speed Control Servo/Amplifier Assembly uses a servo motor working through a magnetic clutch to move the throttle through the Actuator cable. Diesel trucks from '94.5-up have ...
(Posted in: Diagrams)

FSA05S28SpeedControlDeacSw.JPG
25469 hits | 48.81 KB | Posted: 4/12/07
05S28-Supplement #15
April 10, 2008
Check the Ford website &/or the NHTSA to see if your VIN is a...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Fuel Tank Bronco.jpg
24916 hits | 60.15 KB | Posted: 1/20/06
Fuel Tank mounting & rollover valves
IF THE IMAGE IS TOO SMALL, click it.
Despite the details shown here, MOST of the straps I've found are installed the other way, with the nuts at the FRONT.

E1TZ-9047-K Tank-to-Neck Filler Hose
F2TZ-9002-M Tank, ...
(Posted in: '90-96 Fuel Pump System)

58LExploded.jpg
24896 hits | 120.26 KB | Posted: 4/10/08
5.8L Exploded
IF THE IMAGE IS TOO SMALL, click it.

Bore x Stroke: 4.00 x 3.50
Oil Pressure @ 190°F 2KRPM: 275-448kPa (40-65psi)
[url=https://www.supermotors.net/registry/media/768241][img]https://www.supermotors.net/getfile/768241/thumbnail/switchs...
(Posted in: Diagrams)

MFS Testing.jpg
24720 hits | 47.47 KB | Posted: 7/17/05
REPLACE with
(Posted in: Diagrams)

HeaterHose49L.JPG
24704 hits | 88.79 KB | Posted: 5/3/07
Heater Hose Routing for 4.9L
Reversing the heater core hoses (2) AT THE HEATER CORE will not cause any problems, and may help remove debris from the heater core.
To bypass a leaking heater core, disconnect the supply (front, hot) hose at the engine a...
(Posted in: Diagrams)

Compression Pressures.jpg
24511 hits | 51.04 KB | Posted: 9/25/05
Compression Test
IF THE IMAGE IS TOO SMALL, click it.

1. Ensure oil in crankcase is of the correct viscosity and at proper level and battery is properly charged. Operate vehicle until engine is at normal operating temperature. Turn ignition switch t...
(Posted in: Diagrams)

08WireRoute.JPG
24398 hits | 71.25 KB | Posted: 1/28/06
Trace the Transmission Control Switch (TCS) wire from the shift lever to its connector, & disconnect it.

The larger black harness is the other clock spring wires, including cruise, horn, radio & HVAC (if equipped).

White shift indicator tubes are V...
(Posted in: Steering Column)

FPR.jpg
24303 hits | 41.58 KB | Posted: 1/22/06
The fuel pressure regulator (Motorcraft '93-95 Lightning CM4764; '88-95 5.8L CM4760; 5.0L CM4766) is attached to the fuel rail downstream of the fuel injectors. It adjusts fuel pressure supplied to the...
(Posted in: '90-96 Fuel Pump System)

RABS Codes 92.jpg
24292 hits | 67.14 KB | Posted: 1/13/06
RABS (& RABS-II) Flashout Codes Chart
IF THE IMAGE IS TOO SMALL, click it.

The possible flashout codes are listed and explained in the Flash Codes Chart. Note that Codes 1 and 16 are not used.

[url=https://www.supermotors.net/registry/media/280872]...
(Posted in: Brakes & Hubs)

49LExploded.JPG
24080 hits | 75.17 KB | Posted: 4/4/10
4.9L (300ci) I6 Exploded
IF THE IMAGE IS TOO SMALL, click it.

UPPER sizes:
8's bolts are 8mm (5/16") drive
9's nuts are 27mm
11's bolts are 9/16" drive
14 & 23 are 11mm (7/16") drive
24 & 25's nuts are 11mm (7/16")
46 & 49's bolt...
(Posted in: Diagrams)

ServicePointsGas.jpg
24076 hits | 49.17 KB | Posted: 10/30/05
Service Points for '87-96 gas engines
IF THE IMAGE IS TOO SMALL, click it.
'96 Bronco Maintenance Guide
[url=http://www.fordservicecontent.com/Ford_Content/c...
(Posted in: Diagrams)

SteeringLinkage.JPG
24004 hits | 74.96 KB | Posted: 10/5/06
Steering Linkage for Bronco & F150
VIEW A IS INCORRECT - there is no adjusting sleeve at the pitman arm. The main view is correct.

1 Tie Rod Ball Stud (Part of 3A131) (R has RH threads, MotorCraft [url=https://www.amazon.com/dp/B001FGL58O]MEOE140[/...
(Posted in: Diagrams)

Carbon Canister.JPG
23953 hits | 60.54 KB | Posted: 6/10/07
Carbon Canister (aka Charcoal Canister, Vapor Canister)
Motorcraft CX741
Motorcraft W0133-1698805-MTR

The activated charcoal inside the canister absorbs ...
(Posted in: '90-96 Fuel Pump System)

TransStick92.jpg
23517 hits | 74.42 KB | Posted: 11/11/05
Manual Transmissions '92

See also:
. [url=https://www.supermotors.net/registry/media/72405][img]https://www.su...
(Posted in: Diagrams)

Clutch ConcSlave.jpg
23440 hits | 40.98 KB | Posted: 9/15/05
Concentric Slave Cylinder 9L5Z-7A508-A Bleeding
IF THE IMAGE IS TOO SMALL, click it.
1. Disconnect the coupling at the transmission with Coupling Disconnect Tool T88T-70522-A or equivalent by sliding t...
(Posted in: Hydraulic Clutch)

PlugWires50L.jpg
23438 hits | 59.3 KB | Posted: 7/14/03
5.0L Spark Plug Wire Routing '93-back



Spark plug & coil wires should measure ~7KOhm/foot from the...
(Posted in: Diagrams)

DSC01526.JPG
23419 hits | 66.72 KB | Posted: 6/21/09
American Racing Torq Thrust M Chrome 17" x 8" wheels
225/55R17 Tires
(Posted in: June 2009)

4R70WComponents98.jpg
23409 hits | 86.17 KB | Posted: 4/3/05
4R70W Components
(Posted in: Diagrams)

CruiseDiagnosticsElectronic.jpg
23297 hits | 58.21 KB | Posted: 2/12/05
Cruise Control Diagnostics for '93-up electronic servo system
IF THE IMAGE IS TOO SMALL, click it.


Before checking...
(Posted in: Diagrams)

sophia rossi 1.jpg
23058 hits | 29.67 KB | Posted: 11/3/08
(Posted in: FSB hottie thread)

bigbear2.jpg
22763 hits | 60.77 KB | Posted: 7/26/03
(Posted in: Random Pics 4)

TSB95-02-11Shorts.jpg
22742 hits | 85.74 KB | Posted: 1/2/07
TSB 95-02-11 Short Circuits, Common Locations on '94-95 Trucks
IF THE IMAGE IS TOO SMALL, click it.

For other TSBs & free wiring diagrams, check here.

Inspect the vehicle for any aftermarket accessorie...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

FuelLevelWiring.JPG
22511 hits | 78.84 KB | Posted: 7/19/09
Fuel Level Sender & Gauge Wiring for '92-96 Broncos ('87-91 Bronco similar)
IF THE IMAGE IS TOO SMALL, click it.
For '87-96 F-series w/dual tanks, see:
[url=https://www.supermotors.net/registry/media/1126824][img]https://www.supermotors.net/getfile/1...
(Posted in: Fuel Level Sender Repair)

WiperMotorTesting.jpg
22137 hits | 43.02 KB | Posted: 7/17/05
Wiper Motor Testing '92-up
IF THE IMAGE IS TOO SMALL, click it.

W - Lo
DB/O - Hi
Y/R - Ground (motor)
Bk - Ground (park)
Bk/Pk - Position
DG - Power (park)

NOTE: The ground wire test at the top is only for motors that DO NOT RUN normally.
The motor...
(Posted in: Diagrams)

Dash94-96Components.JPG
21817 hits | 101.73 KB | Posted: 3/24/07
Dash Components '94-96 ('96 DLC not shown, near 24)
IF THE IMAGE IS TOO SMALL, click it.



To find something on th...
(Posted in: Diagrams)

TSB97-09-05IAC.jpg
21669 hits | 71.63 KB | Posted: 1/2/07
Advance Auto Parts sells a genuine Ford (Motorcraft CX1835) IAC in a Wells TV266 box for ~1/2 the Ford dealer's price. Check for the Ford PN pin-printed ...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

StarterRelayTerminals.JPG
21501 hits | 64.27 KB | Posted: 7/4/10
My starter relay (E9TZ-11450-B). Functionally identical to the older style whose main lugs point to opposite sides, but a vastly superior design. If the white text labels in the pic are too small to read, click the pic.

Note that the starter wire ...
(Posted in: General Purpose Pics)

Exhaust5.8L96.jpg
21465 hits | 68.61 KB | Posted: 7/14/03
'96 5.0L & 5.8L F-series Exhaust (except Lightning)

IF THE IMAGE IS TOO SMALL, click it.

Before madly...
(Posted in: Diagrams)

FiringOrderI6.JPG
21377 hits | 37.73 KB | Posted: 10/15/09
I6 Firing Order: 1-5-3-6-2-4
The rectangles on the cap edge are the screws, but the one between 3&5 is actually rounded.
Distributor Clampdown 24-33 Nm; 17-25 lb-ft

[url=https://www.supermotors.net/registry/media/1127636][img]https://www.supermotors...
(Posted in: Diagrams)

TSB91-25-07IACSludge.jpg
21351 hits | 37.76 KB | Posted: 4/22/09
TSB 91-25-07 IAC Sludge; Poor Idle
Publication Date: DECEMBER 13, 1991

IF THE IMAGE ABOVE IS TOO SMALL TO READ, CLICK IT

FORD: 1983-87 EXP
1983-91 ESCORT
1984-90 MUSTANG, THUNDERBIRD
1986-90 TAURUS
1986-91 CROWN VICTORIA
1988-90 TEMPO
LINCOL...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

M5ODR2Ex.JPG
21242 hits | 93.15 KB | Posted: 11/8/11
Mazda M5OD-R2 Disassembly
IF THE IMAGE IS TOO SMALL, click it.

M5OD-R2 TRANSMISSION GEAR RATIOS:
1 - 3.90 : 1
2 - 2.25 : 1
3 - 1.50 : 1
4 - 1.00 : 1
5 - 0.80 : 1
R - 3.39 : 1

First Gear
The first/second synchronizer is splined to the output shaft. ...
(Posted in: Diagrams)

VECI.JPG
20898 hits | 68.57 KB | Posted: 3/24/11
Vehicle Emission Control Information label details
IF THE IMAGE IS TOO SMALL, click it.
The VECI label includes specific engine calibration information, the tune-up procedure (if applicable), the base timing procedure, and the vacuum map. Most of th...
(Posted in: Diagrams)

TSB98-5A-4LugTorque.jpg
20873 hits | 80.96 KB | Posted: 2/20/07
TSB 98-5A-04 Brake Vibration / Lug Nut Torque
IF THE IMAGE IS TOO SMALL, click it.

Publication Date: MARCH 18, 1998

FORD: 1972-97 THUNDERBIRD
1976-86 LTD
1976-97 MUSTANG
1981-97 CROWN VICTORIA
1982-88 EXP
1982-98 ESCORT
1984-94 TEMPO
1986-97 TAU...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Self-Test.jpg
20731 hits | 23.85 KB | Posted: 7/14/03
Jumper Wire for EEC Self-Test (WPT-743 & WPT-352)




For more info, read the 7th post in this thread:
http://www...
(Posted in: Diagrams)

BW1356ESOF.JPG
20678 hits | 105.18 KB | Posted: 12/31/06
BW 1356 Electronic Shift-On-the-Fly (ESOF) (F1TA-7A195-DA)
IF THE IMAGE IS TOO SMALL, click it.

The pump stay arm (the triangle in the bottom center inset) is known to wear through the case rib & spin, causing the pump to stop pumping, causing the t...
(Posted in: Diagrams)

TSB92-01-08TcaseOperationX.jpg
20585 hits | 46.94 KB | Posted: 4/20/09
TSB 92-01-08 (Excerpt) Touch-Drive ESOF Operation
IF THE IMAGE IS TOO SMALL, click it.
Publication Date: JANUARY 6, 1992

LIGHT TRUCK: 1990 and prior BRONCO II
1992 and prior AEROSTAR, BRONCO, F-150, F-250, F-350, RANGER
1991-92 EXPLORER

ISSUE: For...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

eBframexDims.JPG
20460 hits | 63.15 KB | Posted: 7/6/11
Early Bronco Frame Details (based on a '75 wagon frame)
IF THE IMAGE IS TOO SMALL, click it.
Frame Thickness ~0.120" (~7ga)

I still have to make a few corrections & additions, but it's basically complete & much more accurate than any previously...
(Posted in: Tech Diagrams)

Carb1bbl.jpg
20322 hits | 68.51 KB | Posted: 11/19/05
1bbl Carburetor for 300ci I6
IF THE IMAGE IS TOO SMALL, click it.

Common problems include:
1) it's a carburetor
2) because of the design of the intake manifold (log), it's impossible to get the correct mixture to all the cylinders; 3&4 will always b...
(Posted in: Diagrams)