AlignmentFrontWheels.JPG
11706 hits | 55.08 KB | Posted: 10/24/07
Front Wheel Alignment
IF THE IMAGE IS TOO SMALL, click it.

Wheel alignment measurements describe the angular orientation of the wheel/tire assembly and the steering axis. Caster, camber and toe are the three major, measurable, alignment parameters t...
(Posted in: Diagrams)

Alignment_Cam.jpg
468 hits | 84.68 KB | Posted: 1/29/22
Camber Cam Rotation Offset
IF THE IMAGE IS TOO SMALL, click it.

See also:

(Posted in: Diagrams)

HubParts Kingpin.JPG
7535 hits | 49.28 KB | Posted: 8/22/09
Kingpin Hub Parts

This diagram shows a drive flange (pale yellow) where most have a hub lock.

Ford 8.8" axle uses 10 lug studs D6AZ-1107-A ('83-00)
Dana 44IFS uses 10 lug studs D6TZ-1107-A ('83-96)
Ford TIB axle uses 10 lug studs F4UZ-1107-A (...
(Posted in: Brakes & Hubs)

CamberCamChart.JPG
2461 hits | 75.66 KB | Posted: 8/30/13
Installation & Adjustment for (Moog K80108 ) 3 1/4-degree dual-axis camber cams

. [url=https://www.superm...
(Posted in: Front Diff & Ball Joints)

SuperliftScTinset.JPG
760 hits | 93.07 KB | Posted: 3/13/13
SuperLift Off-Road Park (South side, truck version) UNofficial trail map

Before printing, click the image to make sure you have the largest version. This page is proportioned to be printed on legal paper.

Diamond ratings (black dots) are the park's...
(Posted in: Hot Springs Oct. 2011 **MAPS**)

Superlift NcTinset.JPG
715 hits | 76.48 KB | Posted: 3/13/13
SuperLift Off-Road Park (North side, truck version) UNofficial trail map

Before printing, click the image to make sure you have the largest version. This page is proportioned to be printed on legal paper.

Diamond ratings (black dots) are the park...
(Posted in: Hot Springs Oct. 2011 **MAPS**)

CamberCamMoog.JPG
6203 hits | 65.67 KB | Posted: 12/23/10
Adjustable Camber Cam

I bought a lifetime alignment from Firestone years ago, and I've gotten my money's worth. But every time they do it, they try to gouge me about $30 plus tax EACH for replacment factory-style (solid) cams. And I realized they'...
(Posted in: Build)

IFS indicator.jpg
2353 hits | 51.92 KB | Posted: 9/11/16
92-93 Inertia Fuel Shutoff Switch Reset Indicator

. [url=http://www.supermotors.net/vehicles/reg...
(Posted in: '90-96 Fuel Pump System)

FuelTanksFgas.jpg
8362 hits | 49.54 KB | Posted: 1/13/18
'92-96 (&'97 >8500GVWR) Gasoline F-series Dual Tank Switch
IF THE IMAGE IS TOO SMALL, click it.
'92-96 (& '97 >8500GVWR) Switch (Gas & Diesel) Wells SW6445 (F2TB-9A050-AB)

For Broncos:

[url=https://w...
(Posted in: '90-96 Fuel Pump System)

BJsCC.jpg
447 hits | 43.69 KB | Posted: 6/17/22
Upper Ball Joint: Ford F6TZ3V049AA, MC MCS10339, Spicer 2001257
Lower Ball Joint: Ford F6TZ3V050CB, MC MCS10253, [url=https://www.amazon.com/dp/B018OGIII2...
(Posted in: Front Diff & Ball Joints)

Collar06.JPG
878 hits | 110.14 KB | Posted: 9/3/14
Inspect all the working parts of the cylinder. If it's damaged or worn, don't waste your time trying this repair. Buy a new one and have a locksmith cut your door locks onto the new ignition key.

If the cylinder is merely gummed with minimal wear ...
(Posted in: Lock Cylinder)

Collar02.JPG
985 hits | 114.98 KB | Posted: 9/3/14
If the key-in switch is damaged, it can be discarded. This one is OK, so I removed it carefully.



New [u...
(Posted in: Lock Cylinder)

Collar03.JPG
873 hits | 103.36 KB | Posted: 9/3/14
The cylinder must be rotated back to OFF before rotating forward past START to disassemble it from its housing.

New lock cylinder set ~$70~100 (3): with black keys (2), black ignition cylinder, stainl...
(Posted in: Lock Cylinder)

Collar04.JPG
856 hits | 109.05 KB | Posted: 9/3/14
As the cylinder passes START, the cam on the end will disengage from the mating cam in the housing, and the detent springs will push the cylinder out slightly.

New lock cylinder set ~$70~100 (3): with...
(Posted in: Lock Cylinder)

Collar08.JPG
814 hits | 102.37 KB | Posted: 9/3/14
Insert the key, align the collar perfectly, mark the collar to the cylinder, and remove the key while holding the parts in alignment.

Apparently, this truck was previously driven by a blind epileptic drunk.

New [url=https://www.amazon.com/dp/B008AE...
(Posted in: Lock Cylinder)

FordIS.jpg
136 hits | 44.85 KB | Posted: 3/16/24
Instruction Sheet for Ford (StratTech) 8-cut ignition lock cylinder assembly
IF THE IMAGE IS TOO SMALL, click it.
(Posted in: Lock Cylinder)

DoorCylSwap.jpg
125 hits | 44.59 KB | Posted: 3/16/24
Door Lock Cylinder Replacement
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In addition to removing all wear & damage, replacing the door lock cylinders with new has the added benefit (on pre-'96 trucks) of updating the keys to the later 8-cut style, whi...
(Posted in: Lock Cylinder)

Collar13.JPG
866 hits | 105.48 KB | Posted: 9/3/14
Insert the cylinder back into the housing, aligning the cams at the inner end, then rotate the cylinder back to RUN so it can be reinstalled in the column. Push the catch pin up, insert the assembly, then turn the key to OFF to force the catch pin d...
(Posted in: Lock Cylinder)

StepRHR95.JPG
2435 hits | 77.3 KB | Posted: 4/10/11
The factory mounted the step fully below the body with a foam strip (F2TZ16536B) between them to protect the paint & prevent noise. On Broncos, the rear end wraps up into the wheel arch slightly. On Fs, the rear end wraps around the back of the cab...
(Posted in: Cab Steps)

FuelLevelWiring.JPG
22586 hits | 78.84 KB | Posted: 7/19/09
Fuel Level Sender & Gauge Wiring for '92-96 Broncos ('87-91 Bronco similar)
IF THE IMAGE IS TOO SMALL, click it.
For '87-96 F-series w/dual tanks, see:
[url=https://www.supermotors.net/registry/media/1126824][img]https://www.supermotors.net/getfile/1...
(Posted in: Fuel Level Sender Repair)

D44IFS HD.jpg
37116 hits | 82.01 KB | Posted: 7/14/03
Dana 44IFS-HD Exploded (Twin Traction Beam, TTB)
ERROR: 3220 is the LH shaft assembly

See also:
What's the DIFF?
[url=http://www2.dana.com/expertforms/demenu.aspx]Dana Axle Expe...
(Posted in: Diagrams)

Align97.jpg
336 hits | 65.35 KB | Posted: 3/12/24
Worn Hinge Adjustment
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If the upper hinge wear is minor, it can sometimes be adjusted out by simply loosening the front 2 bolts, and bumping the upper hinge forward to tilt the door back up in the rear into ali...
(Posted in: Doors)

DoorAlignL.JPG
124 hits | 45.91 KB | Posted: 3/12/24
Door Height & Tilt
IF THE IMAGE IS TOO SMALL, click it.

When a door is VERY out-of-alignment, the quickest way to get it back is to remove the fender & strike bolt, loosen all 10 hinge bolts, and use a thin board to hold the door parallel to the ...
(Posted in: Doors)

AC134a.jpg
321 hits | 53.44 KB | Posted: 3/26/22
R134a Swap
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The A/C system had already been converted to R134a before I bought it, but it was empty. When I charged it, it leaked out in a few weeks. So I collected some used factory R134a parts (hood latch bracke...
(Posted in: Initial Repairs)

3-12-24 brake job removed old parts.jpg
64 hits | 35.83 KB | Posted: 3/12/24
This is the old splitter block and proportioning valve. Erik was unable to get the piston centered for the "brake system" light on the dash, so removed them both and replaced them with rebuilt ones I gave him.
(Posted in: Items)

3-12-24 brake job.jpg
66 hits | 48.63 KB | Posted: 3/12/24
All of the new parts installed. Old MC was leaking, and old splitter block could not be centered for the Dash Light to work correctly.
(Posted in: Items)

SeatBeltClip.JPG
3336 hits | 58 KB | Posted: 8/25/11
Child Seat Belt Clip (one example; another example)
IF THE IMAGE IS TOO SMALL, click it.

See also:
[url=https://www.supermotors.net/registry/media/116794...
(Posted in: Diagrams)

ChildTetherBronco.jpg
1276 hits | 89.52 KB | Posted: 12/12/20
Child Restraint Seat Tether Installation Instructions for '92-96 Bronco ('80-91 similar)
IF THE IMAGE IS TOO SMALL, click it.

See also:
[url=https://www.supermotors.net/registry/media/1167941][img]https://www.supermotors.net/getfile/1167941/thumbnai...
(Posted in: Diagrams)

TetherPoints.jpg
339 hits | 39.42 KB | Posted: 1/11/21
Child seat tether points
IF THE IMAGE IS TOO SMALL, click it.

Email me through my profile here to purchase a set.

See also:
[url=https://www.supermotors.net/registry/media/1167941][img]https://www.supermotors.net/getfile/1167941/thumbnail/kit1.jpg[...
(Posted in: General Purpose Pics)

FloorCleatFord.jpg
81 hits | 53.88 KB | Posted: 3/11/24
This child seat tether kit is generic, so its washer & nut don't fit the corrugations of the Bronco floor.

See also:
[url=https://www.supermotors.net/registry/media/1167941][/u...
(Posted in: Spare Parts)

SealBridgeClip.JPG
4500 hits | 92.59 KB | Posted: 8/10/11
This tiny "seal bridge" clip holds the flat rubber seal up between the cap & hub. It's often discarded or lost by careless mechanics & owners, creating a leak path that contaminates the hub, making them THINK there's some mystical design fa...
(Posted in: Brakes & Hubs)

SlidingBolts.JPG
8708 hits | 50.92 KB | Posted: 7/23/12
'95-96 Bronco Front Disk Brake with floating calipers, 4WABS, 2-piece inner wheel seal, 3-screw auto hub locks; F150s do not have 4WABS, but are otherwise similar.

'80-93 Front Rotor MotorCraft BRR8
'7...
(Posted in: Brakes & Hubs)

49Cargo1.JPG
1231 hits | 106.06 KB | Posted: 5/30/14
I've decided to put 4 Explorer tiedowns around the cargo floor, and 2 Suburban tiedowns in the middle floor box beam. Each will have a plate tacky-taped under the floor, but the small ones will be directly threaded to their plates. The larger 2 wil...
(Posted in: Build)

Steering Column wAirbag.jpg
9388 hits | 75.14 KB | Posted: 3/12/05
'94-up Steering Column w/Airbag

For more info, see this album:
http://www.supermotors.net/vehicles/registry/6098/31472-4

See also:
[url=https://www.supermotors.net/registry/media/1168381_1][img]https://www.supermotors.net/getfile/1168381/thumbnail/...
(Posted in: Diagrams)

SteeringColumn92-up.JPG
11553 hits | 99.14 KB | Posted: 10/6/06
'92-up Steering Column

For more info, see this album:
http://www.supermotors.net/vehicles/registry/6098/31472-4

...
(Posted in: Diagrams)

WheelwellRr.jpg
84 hits | 43.21 KB | Posted: 3/10/24
'80-96/7 Rear Wheelwells
IF THE IMAGE IS TOO SMALL, click it.
(Posted in: Diagrams)

WheelwellFr.jpg
96 hits | 59.22 KB | Posted: 3/10/24
'92-96/7 Front Wheelwells
IF THE IMAGE IS TOO SMALL, click it.
(Posted in: Diagrams)

Column92-96TiltEx.JPG
8520 hits | 84.22 KB | Posted: 11/7/11
'92-96 Steering Column
This is a mixed-up diagram because it shows a horn pad on a '92-93 wheel, but it also shows a '94-96 clock spring for an airbag.

Non-tilt columns are identical, other than NOT having the tilt handle (13K359/3D544) installed, a...
(Posted in: Diagrams)

ColumnWiring95.jpg
678 hits | 97.71 KB | Posted: 1/16/22
'95 Steering Column Wiring
IF THE IMAGE IS TOO SMALL, click it.

1 14401 Wiring Assembly
2 -- Wiring Locator, Locate in Hole Provided (Part of 14401)
3 -- To E4OD Pigtail
4 -- E4OD Pigtail (Part of 14401)
5 3514 Steering Column Assembly
6 9C899 Pigta...
(Posted in: Diagrams)

BedShims.jpg
616 hits | 35.55 KB | Posted: 6/11/22
Bed Shim Fabrication & Installation
IF THE IMAGE IS TOO SMALL, click it.

The valance and bodyside panels can be slightly adjusted by loosening their attaching bolts. However, if the panels cannot be aligned satisfactorily, the attaching brackets and...
(Posted in: Diagrams)

MFStesting.jpg
127 hits | 65.73 KB | Posted: 3/10/24
MFS Testing '92-up
IF THE IMAGE IS TOO SMALL, click it.
Upper Connector Motorcraft WPT-611
Lower Connector Motorcraft WPT-179

Use these photos for access...
(Posted in: Diagrams)

Modules.jpg
127 hits | 89.97 KB | Posted: 3/8/24
'94-96/7 Dash Modules
IF THE IMAGE IS TOO SMALL, click it.

See also:
. [url=https://www.supermotors....
(Posted in: Diagrams)

InjectorBlower.JPG
8598 hits | 82.83 KB | Posted: 11/6/11
'87-89 4.9L Injector Blower

Unnecessary dead weight; the motor is prone to rust & seize, and the control relay/timer module (usually mounted on the passenger side behind the fan shroud) is prone to overheat. Either can cause a fire, so the system s...
(Posted in: Diagrams)

InjBlrRelay.JPG
931 hits | 77 KB | Posted: 5/9/13
'87-88 4.9L Injector Blower Relay & Pigtail

. [url=http://www.supermotors.net/registry/media/624967][img]ht...
(Posted in: Spare Parts)

DoorSeals.JPG
4397 hits | 56.36 KB | Posted: 2/9/07
Door Seal Details

The upper seal (20518 ) is available aftermarket ~$20, but I haven't confirmed that those are the same shape as the original formed seals, which were only installed on high-trim trucks.

[url=http://www.supermotors.net/registry/med...
(Posted in: Doors)